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  • Examplepage for repair manual 6-speed manual gearbox 02Q
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  • Examplepage for repair manual 6-speed manual gearbox 02Q
  • Examplepage for repair manual 2 6-speed manual gearbox 02Q
  • Examplepage for repair manual 3 6-speed manual gearbox 02Q

6-speed manual gearbox 02Q

For Jetta 4-türig Ll

Original Volkswagen repair manual


18,72 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

9.309 KB

229 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch mechanism, Removing and installing gearbox, Assembly mountings, Gearbox housing, clutch housing, Output shaft, Differential and Adjustment overview. Show more
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Repair manual Jetta 4-türig Ll 6-speed manual gearbox 02Q PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Gearbox identification
    1
  • 2 Safety information
    2
  • 2.2 Safety measures when working on vehicles with a start/stop system
    3
  • 3 Repair instructions
    4
  • 3.1 General repair instructions
    4
  • 3.2 Contact corrosion
    7
  • 4 Technical data
    8
  • 4.1 Allocation gearbox - engine
    8
  • 4.2 Capacities
    8
  • 4.3 Calculation of gear ratios
    8
  • 5 Overview - power transmission
    9
  • 5.1 Overview - power transmission - front-wheel drive
    9
  • 6 Electrical components
    11
  • 6.1 Overview of fitting locations - electrical components
    11
  • Clutch
    13
  • 1 Clutch mechanism
    13
  • 1.1 Overview of fitting locations – clutch mechanism
    13
  • 1.2 Assembly overview - pedal cluster
    15
  • 1.3 Assembly overview - clutch hydraulics
    17
  • 1.4 Assembly overview - clutch release mechanism
    22
  • 1.5 Removing and installing over-centre spring
    23
  • 1.6 Removing and installing clutch pedal
    28
  • 1.7 Removing and installing mounting bracket
    34
  • 1.8 Removing and installing clutch master cylinder
    40
  • 1.9 Removing and installing clutch slave cylinder together with release bearing
    42
  • 1.10 Removing and installing lines for clutch mechanism
    43
  • 1.11 Removing and installing bleeder
    45
  • 1.12 Checking clutch master cylinder and clutch slave cylinder
    46
  • 1.13 Removing and installing clutch position sender G476
    46
  • 1.14 Bleeding clutch mechanism
    49
  • 2 Clutch
    51
  • 2.1 Determining make of clutch
    51
  • 2.2 Assembly overview - clutch
    52
  • 2.3 Removing and installing clutch
    56
  • Controls, housing
    69
  • 1 Selector mechanism
    69
  • 1.1 Installation position - selector mechanism
    69
  • 1.2 Assembly overview - selector mechanism
    71
  • 1.3 Assembly overview – gear knob and cover
    72
  • 1.4 Assembly overview - Gear lever and selector housing
    73
  • 1.5 Assembly overview - Selector cables
    75
  • 1.6 Removing and installing gear knob
    77
  • 1.7 Dismantling and assembling selector mechanism
    79
  • 1.8 Removing and installing selector mechanism
    84
  • 1.9 Removing and installing gear selector cable and gate selector cable
    90
  • 1.10 Adjusting selector mechanism
    92
  • 1.11 Checking selector mechanism
    94
  • 1.12 Renewing selector shaft seal
    94
  • 2 Removing and installing gearbox
    96
  • 2.1 Removing gearbox
    96
  • 2.2 Installing gearbox
    109
  • 2.3 Specified torques for gearbox
    116
  • 3 Assembly mountings
    118
  • 3.1 Assembly overview – assembly mountings
    118
  • 4 Transporting gearbox
    121
  • 5 Dismantling and assembling gearbox
    122
  • 5.1 Schematic overview - gearbox
    122
  • 5.2 Assembly overview - gearbox
    123
  • 5.3 Assembly overview - gearbox housing and selector mechanism
    124
  • 5.4 Assembly overview - selector unit
    126
  • 5.5 Assembly overview - input shaft, output shafts, differential, selector rods
    127
  • 5.6 Assembly overview - selector forks
    129
  • 5.7 Dismantling and assembling gearbox
    129
  • 6 Gearbox housing, clutch housing
    144
  • 6.1 Assembly overview - gearbox housing
    144
  • 6.2 Assembly overview - clutch housing
    146
  • 6.3 Repairing gearbox housing
    147
  • 6.4 Repairing clutch housing
    154
  • 7 Securing to engine and gearbox support
    157
  • 8 Gear oil
    158
  • 8.1 Checking gear oil level
    158
  • Gears, shafts
    160
  • 1 Input shaft
    160
  • 1.1 Assembly overview - input shaft
    160
  • 1.2 Dismantling and assembling input shaft
    161
  • 1.3 Renewing input shaft seal
    165
  • 2 Output shaft
    167
  • 2.1 Assembly overview - output shaft
    167
  • 2.2 Dismantling and assembling output shaft
    174
  • 2.3 Adjusting output shaft
    196
  • Final drive - differential
    207
  • 1 Oil seals
    207
  • 1.1 Overview of fitting locations - seals
    207
  • 1.2 Renewing left seal
    208
  • 1.3 Renewing right oil seal
    210
  • 2 Differential
    214
  • 2.1 Assembly overview - differential
    214
  • 2.2 Dismantling and assembling differential
    216
  • 2.3 Adjusting differential
    221
  • 3 Adjustment overview
    225
Manufacturer's designation 6-speed manual gearbox 02Q
Manufacturer Volkswagen
Suitable for Jetta 4-türig Ll (1980 - 1984)
Suitable car types 163
Transmission designations 02Q, 02QA
Transmission types HVS, GVT, HDU, HDV, GXC, GRF, GNE, KDM, KDN, KDQ, KDS, KDU, KNR, KNS, KNU, KNY, KPA, KNX, KDR, KXW, KXX, KXZ, KZS, KZW, LHD, FUR, JLU, JMA, KRM, KXD, LNP, LNZ, LPA, KZU, LWN, MHA, NEH, LMN, MAX, MAY, MDL, NFL, NFN, NFP, NFU, NGB, NGC, NGD, HJH, JLW, JLZ, JLT, JQN, JRC, JRD, JRF, JRK, FUQ, FUS, GUM, GVU, HCR, HJR, HJS, HJT, HJW, HJX, JET, KDT, JYS, JYT, JYV, KDL, KDP, KDX, KNP, KNQ, KNT, KDY, KDZ, KNV, KNW, KNZ, GQU, HJY, HVT, 02Q, KZN, KZV, KXU, KXV, KRN, KSC, KXY, KZT, LHC, LNM, LPR, LPT, LWP, MKH, MPG, MRW, NFR, NFV, JLV, JLX, JLY, JRA, JRB, JRE, JLR, FUP, FWZ, JLS
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