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  • Examplepage for repair manual 5-speed manual gearbox 0A4
  • Examplepage for repair manual 2 5-speed manual gearbox 0A4
  • Examplepage for repair manual 3 5-speed manual gearbox 0A4

5-speed manual gearbox 0A4

For Jetta 4-türig Ll

Original Volkswagen repair manual


22,81 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

13.063 KB

287 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch operation, Selector mechanism, Removing and installing gearbox, Assembly mounting, Gear oil, Output shaft and Differential. Show more
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Repair manual Jetta 4-türig Ll 5-speed manual gearbox 0A4 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 2 Identification
    2
  • 2.1 Gearbox identification
    2
  • 3 Repair notes
    3
  • 3.1 General repair instructions
    3
  • 4 Technical data
    7
  • 4.1 Capacities
    7
  • 4.2 Allocation gearbox - engine
    7
  • 4.3 Calculation of gear ratios
    9
  • 5 Overview - power transmission
    11
  • 5.1 Overview - power transmission - front-wheel drive
    11
  • 6 Electrical components
    13
  • 6.1 Overview of fitting locations - electrical components
    13
  • Clutch
    15
  • 1 Clutch operation
    15
  • 1.1 Assembly overview - pedal cluster
    15
  • 1.2 Assembly overview - clutch hydraulics
    18
  • 1.3 Assembly overview - clutch release mechanism
    22
  • 1.4 Removing and installing clutch pedal
    23
  • 1.5 Removing and installing over-centre spring
    28
  • 1.6 Removing and installing mounting bracket
    33
  • 1.7 Removing and installing clutch master cylinder
    39
  • 1.8 Removing and installing clutch slave cylinder
    41
  • 1.9 Bleeding clutch mechanism
    43
  • 1.10 Checking clutch master cylinder and clutch slave cylinder
    45
  • 1.11 Removing and installing clutch position sender G476
    45
  • 1.12 Repairing clutch release mechanism
    48
  • 2 Clutch
    50
  • 2.1 Determining make of clutch
    50
  • 2.2 Assembly overview - clutch
    51
  • 2.3 Removing and installing clutch
    55
  • Controls, housing
    65
  • 1 Selector mechanism
    65
  • 1.1 Installation position - selector mechanism
    65
  • 1.2 Assembly overview - gear knob and cover
    67
  • 1.3 Assembly overview - Gear lever and selector housing
    68
  • 1.4 Assembly overview - Selector cables
    70
  • 1.5 Removing and installing gear knob
    72
  • 1.6 Removing and installing selector mechanism
    74
  • 1.7 Adjusting selector mechanism
    79
  • 1.8 Checking selector mechanism
    82
  • 1.9 Removing and installing gear selector cable and gate selector cable
    82
  • 1.10 Renewing oil seal for selector shaft
    84
  • 1.11 Dismantling and assembling selector mechanism
    85
  • 2 Removing and installing gearbox
    92
  • 2.1 Specified torques for gearbox
    92
  • 2.2 Removing gearbox
    94
  • 2.3 Installing gearbox
    140
  • 3 Assembly mounting
    168
  • 3.1 Assembly overview - assembly mountings
    168
  • 4 Transporting gearbox
    170
  • 5 Dismantling and assembling gearbox
    171
  • 5.1 Schematic overview - gearbox
    171
  • 5.2 Assembly overview - cover for gearbox housing and 5th gear
    173
  • 5.3 Assembly overview - gearbox housing and selector mechanism
    174
  • 5.4 Assembly overview - selector unit
    175
  • 5.5 Assembly overview - input shaft, output shafts, differential, selector rods
    176
  • 5.6 Assembly overview - selector forks
    177
  • 5.7 Repairing selector unit
    178
  • 5.8 Repairing selector forks
    179
  • 5.9 Removing cover for gearbox housing and 5th gear
    183
  • 5.10 Dismantling and assembling gearbox
    189
  • 5.11 Installing cover for gearbox housing and 5th gear
    201
  • 6 Gearbox housing, clutch housing
    206
  • 6.1 Assembly overview - gearbox housing
    206
  • 6.2 Assembly overview - clutch housing
    208
  • 6.3 Repairing gearbox housing
    209
  • 6.4 Repairing clutch housing
    216
  • 7 Installing to engine and gearbox support
    222
  • 8 Gear oil
    223
  • 8.1 Checking gear oil level
    223
  • 8.2 Draining and filling gear oil
    223
  • Gears, shafts
    226
  • 1 Input shaft
    226
  • 1.1 Assembly overview - input shaft
    226
  • 1.2 Dismantling and assembling input shaft
    229
  • 1.3 Adjusting input shaft
    234
  • 2 Output shaft
    239
  • 2.1 Assembly overview - output shaft
    239
  • 2.2 Dismantling and assembling output shaft
    242
  • 2.3 Adjusting output shaft
    250
  • 3 Reverse shaft
    257
  • 3.1 Assembly overview - reverse shaft
    257
  • 3.2 Dismantling and assembling reverse shaft
    260
  • Final drive - differential
    263
  • 1 Oil seals
    263
  • 1.1 Overview of fitting locations - seals
    263
  • 1.2 Renewing left oil seal
    264
  • 1.3 Renewing right oil seal
    266
  • 1.4 Renewing input shaft seal
    270
  • 2 Differential
    272
  • 2.1 Assembly overview - differential
    272
  • 2.2 Dismantling and assembling differential
    274
  • 2.3 Adjusting differential
    279
  • 3 Adjustment overview
    283
Manufacturer's designation 5-speed manual gearbox 0A4
Manufacturer Volkswagen
Suitable for Jetta 4-türig Ll (1980 - 1984)
Suitable car types 163
Transmission designations 0A4
Transmission types FNE, GTB, GQR, HGN, GQQ, JVF, KCD, KJF, KPF, KQM, KRY, KWK, LEL, LFZ, LHP, LHW, LLL, LUB, MDZ, LEA, MDM, MUC, HDR, HGR, HJE, HNV, JCW, JCR, HJK, HQS, JCS, JCT, JCU, JCV, JCX, JCY, JQP, KBL, KBM, KBN, KBP
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