6-speed automatic gearbox 09G

Chapter overview

• Technical data
  1
• 1 Safety information
  1
• 1.1 General safety provisions
  1
• 1.3 Safety precautions when tow-starting or towing
  2
• 2 Identification
  3
• 2.1 Gearbox identification
  3
• 2.2 Identification of torque converter
  3
• 3 Repair notes
  4
• 3.1 General information
  4
• 3.2 Rules for cleanliness
  5
• 3.3 General repair instructions
  5
• 3.4 Gaskets and seals
  6
• 3.5 Nuts and bolts
  7
• 4 Technical data
  8
• 4.1 Capacities
  8
• 4.2 Allocation gearbox - engine
  8
• 5 Electrical components
  9
• 5.1 Overview of fitting locations - electrical components
  9
• Torque converter
  16
• 1 Torque converter
  16
• 1.1 Assembly overview - torque converter
  16
• 1.2 Removing and installing torque converter
  17
• 1.3 Checking torque converter
  18
• 1.4 Draining torque converter
  18
• 1.5 Removing and installing torque converter oil seal
  19
• Controls, housing
  21
• 1 Connecting vehicle diagnostic tester
  21
• 2 Selector mechanism
  22
• 2.1 Assembly overview - selector mechanism
  22
• 2.2 Removing and installing selector mechanism
  24
• 2.3 Checking and adjusting selector lever cable
  33
• 2.4 Emergency release from position P
  35
• 2.5 Removing and installing selector lever handle
  36
• 2.6 Moving push-button in the handle to installation position
  39
• 2.7 Checking selector mechanism
  41
• 2.8 Removing and installing multifunction switch
  42
• 2.9 Adjusting multifunction switch
  46
• 2.10 Renewing selector shaft seal
  48
• 3 Removing and installing gearbox
  50
• 3.1 Removing gearbox
  50
• 3.2 Installing gearbox
  121
• 3.3 Specified torques for gearbox
  124
• 4 Transporting gearbox
  128
• 5 Securing to engine and gearbox support
  130
• 6 ATF circuit
  132
• 6.1 Assembly overview - ATF circuit
  132
• 6.2 Removing and installing ATF cooler
  134
• 7 ATF
  140
• 7.1 Checking ATF level
  140
• 7.2 Draining and filling ATF
  144
• Gears, control
  148
• 1 ATF system
  148
• 1.1 Removing and installing oil pan
  148
• 1.2 Removing and installing ATF strainer
  150
• 2 Valve body
  153
• 2.1 Assembly overview – valve body
  153
• 2.3 Removing and installing valve body
  160
• 2.4 Removing and installing wiring harness for senders and solenoid valves
  172
• Final drive - differential
  179
• 1 Oil seals
  179
• 1.1 Overview of fitting locations - seals
  179
• 1.2 Renewing left seal
  179
• 1.3 Renewing right seal
  182