THE CAR REPAIR SHOP
0
Home » Manuals » 3-cylinder common rail engine (1.2 l, EA189)
  • Examplepage for repair manual 3-cylinder common rail engine (1.2 l, EA189)
  • Examplepage for repair manual 2 3-cylinder common rail engine (1.2 l, EA189)
  • Examplepage for repair manual 3 3-cylinder common rail engine (1.2 l, EA189)
  • Examplepage for repair manual 3-cylinder common rail engine (1.2 l, EA189)
  • Examplepage for repair manual 2 3-cylinder common rail engine (1.2 l, EA189)
  • Examplepage for repair manual 3 3-cylinder common rail engine (1.2 l, EA189)

3-cylinder common rail engine (1.2 l, EA189)

For Polo A05

Original Volkswagen repair manual


23,29 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

23.173 KB

294 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Engine cover panel, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Turbocharger, Lambda probe and Intake manifold. Show more
Secure Payment via PayPal, credit card, direct debit and more
PayPal Logo SEPA Lastschrift Logo Giropay Logo Sofort Überweisung Logo

Repair manual Polo A05 3-cylinder common rail engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine number/engine data
    1
  • 2 Safety information
    2
  • 2.1 Safety measures when working on fuel supply
    2
  • 2.2 Safety measures when working on vehicles with a start/stop system
    3
  • 2.4 Safety precautions when working on the cooling system
    3
  • 2.5 Safety precautions when working on the SCR system
    3
  • 2.6 Safety precautions when working on exhaust system
    4
  • 3 General repair notes
    6
  • 3.1 Rules for cleanliness
    6
  • Removing and installing engine
    7
  • 1 Removing and installing engine
    7
  • 1.1 Removing engine
    7
  • 1.2 Securing engine on engine and gearbox support
    15
  • 1.3 Installing engine
    17
  • 2 Assembly mountings
    20
  • 2.1 Assembly overview - assembly mountings
    20
  • 2.2 Supporting engine in installation position
    22
  • 3 Engine cover panel
    24
  • Crankshaft group
    25
  • 1 Cylinder block (pulley end)
    25
  • 1.5 Removing and installing poly V-belt (vehicles with idler roller)
    29
  • 1.6 Removing and installing poly V-belt (vehicles with tensioning element)
    30
  • 1.7 Removing and installing tensioner for poly V-belt
    32
  • 1.8 Removing and installing vibration damper
    33
  • 1.9 Ancillary bracket
    34
  • 1.10 Removing and installing sealing flange on pulley end
    36
  • 2 Cylinder block, gearbox end
    40
  • 2.1 Assembly overview - cylinder block, gearbox end
    40
  • 2.2 Removing and installing flywheel
    41
  • 2.3 Removing and installing sealing flange on gearbox side
    42
  • 3 Crankshaft
    51
  • 3.1 Assembly overview - crankshaft
    51
  • 3.2 Crankshaft dimensions
    52
  • 3.3 Measuring axial clearance of crankshaft
    52
  • 3.4 Measuring radial clearance of crankshaft
    53
  • 4 Pistons and conrods
    54
  • 4.1 Assembly overview - pistons and conrods
    54
  • 4.2 Removing and installing pistons
    56
  • 4.3 Measuring piston projection at “TDC”
    57
  • 4.4 Checking pistons and cylinder bores
    58
  • 4.5 Separating new conrods
    60
  • 4.6 Measuring radial clearance of conrods
    60
  • Cylinder head, valve gear
    62
  • 1 Cylinder head
    62
  • 1.1 Assembly overview - cylinder head cover
    62
  • 1.2 Removing and installing cylinder head cover
    63
  • 1.3 Assembly overview - cylinder head
    66
  • 1.4 Removing and installing cylinder head
    68
  • 1.5 Removing and installing vacuum pump
    80
  • 1.6 Checking compression
    81
  • 2 Toothed belt drive
    83
  • 2.1 Assembly overview - toothed belt drive
    83
  • 2.2 Removing, installing and tensioning toothed belts
    88
  • 3 Valve gear
    97
  • 3.1 Assembly overview - valve gear
    97
  • 3.2 Measuring axial clearance of camshaft
    98
  • 3.3 Measuring radial clearance of camshafts
    99
  • 3.4 Inlet and exhaust valves
    100
  • 3.5 Removing and installing camshafts
    109
  • 3.6 Checking hydraulic compensation elements
    115
  • 3.7 Removing and installing camshaft oil seal
    116
  • Lubrication
    118
  • 1 Sump
    118
  • 1.1 Assembly overview - sump
    118
  • 1.2 Removing and installing oil level and oil temperature sender G266
    120
  • 1.3 Removing and installing sump
    121
  • 1.4 Engine oil:
    125
  • 2 Engine oil cooler
    126
  • 2.1 Removing and installing engine oil cooler
    126
  • 2.2 Checking engine oil cooler for leaks
    128
  • 3 Oil filter, oil pressure switch
    131
  • 3.1 Assembly overview - oil filter bracket and engine oil cooler
    131
  • 3.2 Removing and installing oil filter bracket with engine oil cooler
    132
  • 3.3 Checking oil pressure and oil pressure switch
    135
  • 3.4 Removing and installing oil pressure switch F1
    137
  • 4 Oil circuit
    138
  • 4.1 Removing and installing oil supply line and oil return (turbocharger support)
    138
  • 4.2 Oil spray jet
    141
  • 5 Balancer shaft module
    142
  • 5.1 Assembly overview - balancer shaft module
    142
  • 5.2 Removing and installing balance shaft module
    143
  • Cooling
    146
  • 1 Cooling system/coolant
    146
  • 1.1 Coolant hose connection diagram
    146
  • 1.2 Checking cooling system for leaks
    147
  • 1.3 Draining and adding coolant
    149
  • 1.4 Cooling system - fitting locations
    153
  • 2 Coolant pump, regulation of cooling system
    157
  • 2.1 Assembly overview - coolant pump and 4/2-way valve with thermostat
    157
  • 2.2 Removing and installing 4/2-way valve with thermostat
    158
  • 2.3 Removing and installing coolant pump
    162
  • 3 Radiator, radiator fan
    165
  • 3.1 Removing and installing radiator
    165
  • 3.2 Assembly overview - with radiator fan V7
    167
  • 3.3 Removing and installing cowling with radiator fan V7
    167
  • Turbocharging/supercharging
    169
  • 1 Turbocharger
    169
  • 1.1 Assembly overview - turbocharger with attachments
    169
  • 1.2 Removing and installing turbocharger
    171
  • 2 Charge air system
    178
  • 2.1 Assembly overview - charge air system
    178
  • 2.2 Removing and installing charge air cooler
    179
  • 2.3 Fitting charge air system hose connections
    180
  • 2.4 Checking charge air system for leaks
    182
  • Mixture preparation - injection
    185
  • 1 Injection system
    185
  • 1.1 Instructions for working on fuel system
    185
  • 1.2 Schematic overview - fuel system
    186
  • 1.3 Filling/bleeding fuel system
    188
  • 1.4 Checking for leaks in the fuel system
    189
  • 2 Vacuum system
    190
  • 2.1 Vacuum hose connection diagram
    190
  • 2.2 Checking vacuum system
    191
  • 3 Injectors, fuel rail
    193
  • 3.1 Assembly overview - injectors
    193
  • 3.2 Adapting correction values for injectors
    195
  • 3.3 Checking return flow rate of injectors with engine running
    195
  • 3.4 Removing and installing injectors
    197
  • 3.5 Removing and installing high-pressure lines
    202
  • 3.6 Assembly overview - fuel rail
    206
  • 3.7 Removing and installing fuel rail
    208
  • 4 High-pressure pump
    213
  • 4.1 Assembly overview - high-pressure pump
    213
  • 4.2 Removing and installing high-pressure pump
    214
  • 4.3 Checking vacuum at high-pressure fuel pump (venturi nozzle)
    219
  • 5 Senders and sensors
    224
  • 5.1 Removing and installing fuel pressure regulating valve N276
    224
  • 5.2 Checking fuel pressure regulating valve N276
    226
  • 5.3 Removing and installing fuel pressure sender G247
    228
  • 5.4 Removing and installing pressure differential sender G 505
    229
  • 6 Lambda probe
    232
  • 6.1 Assembly overview - lambda probe and exhaust temperature sensors
    232
  • 6.2 Removing and installing Lambda probe G39 with Lambda probe heater Z19
    232
  • 7 Air filter
    234
  • 7.1 Assembly overview - air filter
    234
  • 7.2 Removing and installing air filter housing
    235
  • 8 Intake manifold
    237
  • 8.1 Assembly overview - intake manifold with attachments
    237
  • 8.2 Removing and installing intake manifold
    237
  • 9 Engine control unit
    241
  • 9.1 Reading and deleting engine control unit event memory
    241
  • 9.2 Adapting functions and components
    241
  • 9.3 Removing and installing engine control unit with no ant-theft protection
    242
  • 9.4 Removing and installing anti-theft engine control unit
    242
  • Exhaust system
    244
  • 1 Exhaust pipes and silencers
    244
  • 1.1 Assembly overview - silencers
    244
  • 1.2 Separating exhaust pipes from silencers
    244
  • 1.3 Aligning exhaust system free of stress
    246
  • 1.4 Installation position of clamp
    247
  • 2 Emission control
    248
  • 2.1 Assembly overview - particulate filter
    248
  • 2.2 Removing and installing particulate filter
    253
  • 3 Exhaust gas recirculation
    266
  • 3.1 Assembly overview - exhaust gas recirculation
    266
  • 3.2 Removing and installing exhaust gas recirculation cooler
    267
  • 3.3 Checking changeover for exhaust gas recirculation cooler
    270
  • 3.4 Checking exhaust gas recirculation cooler for leaks
    271
  • 3.5 Cleaning exhaust gas recirculation system
    275
  • Glow plug system
    281
  • 1 Glow plug system
    281
  • 1.1 Checking glow plug system
    281
  • 1.2 Removing and installing ceramic glow pin plugs; carrying out resistor test
    281
  • 1.3 Removing and installing Hall sender G40
    284
  • 1.4 Removing and installing knock sensor G61
    286
  • 1.5 Removing and installing engine speed sender G28
    287
Manufacturer's designation 3-cylinder common rail engine (1.2 l, EA189)
Manufacturer Volkswagen
Suitable for Polo A05 (2010)
Suitable car types 6R1
Engine code CFWA
Category Reparaturanleitung

There are no reviews for this product at the moment.

Similar repair manuals

6-speed automatic gearbox 09G

Examplepage for repair manual 6-speed automatic gearbox 09G

For Polo A05 (2010)

7,19 € Details

General body repairs, interior

Examplepage for repair manual General body repairs, interior

For Polo A05 (2010)

15,38 € Details

3-cylinder injection engine (1.2 l engine, 2V, EA 111)

Examplepage for repair manual 3-cylinder injection engine (1.2 l engine, 2V, EA 111)

For Polo A05 (2010)

10,33 € Details

General body repairs, exterior

Examplepage for repair manual General body repairs, exterior

For Polo A05 (2010)

33,78 € Details

Heating, air conditioner

Examplepage for repair manual Heating, air conditioner

For Polo A05 (2010)

10,54 € Details

4-cylinder injection engine (1.4 l engine, BiFuel) Volkswagen R GmbH

Examplepage for repair manual 4-cylinder injection engine (1.4 l engine, BiFuel) Volkswagen R GmbH

For Polo A05 (2010)

14,29 € Details

Body Repairs

Examplepage for repair manual Body Repairs

For Polo A05 (2010)

22,26 € Details

Maintenance

Examplepage for repair manual Maintenance

For Polo A05 (2010)

18,65 € Details

Running gear, axles, steering

Examplepage for repair manual Running gear, axles, steering

For Polo A05 (2010)

18,29 € Details

1.2l petrol engine, CGPB, From May 2009

Examplepage for repair manual 1.2l petrol engine, CGPB, From May 2009

For Polo A05 (2010)

56,41 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

car part 8W6807134A Halter

8W6807134A

Halter

62,95 €

Details
car part 3B7941607 Kappe

3B7941607

Kappe

13,41 €

Details
car part 5N0941607 Kappe

5N0941607

Kappe

20,80 €

Details
car part 6Q6807433B41 Spoiler

6Q6807433B41

Spoiler

110,44 €

Details
car part 0BF598079 Rep.Satz

0BF598079

Rep.Satz

175,85 €

Details

Heizung, Klimaanlage

Examplepage for repair manual Heizung, Klimaanlage

For Caddy (2004 - 2010) / Caddy KA / Caddy Maxi (2011)

12,76 € Details

Standheizung, Zusatzheizung

Examplepage for repair manual Standheizung, Zusatzheizung

For Touareg (2011) / Touareg FL (2015 > )

6,64 € Details

4-Zyl. Einspritzmotor

Examplepage for repair manual 4-Zyl. Einspritzmotor

For New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)

21,00 € Details

image/svg+xml About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners

Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

Clonck App Logo Play Store

Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
Start app now
Clonck App Preview Car Mobilephone Carparts