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Body Repairs

For Polo A05

Original Volkswagen repair manual


22,26 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

27.711 KB

279 Sites

Detailed technical data

Immediately readable

This repair manual contains: Renewing right engine mounting bracket and Renewing B-pillar – 4-door. Show more
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Repair manual Polo A05 Body Repairs PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Vehicle identification data
    1
  • 1.1 Vehicle identification number
    1
  • 1.2 Identification plate
    2
  • 1.3 Vehicle data sticker
    3
  • 2 Safety instructions
    4
  • 3 Moulded foam elements
    5
  • 4.1 Body
    7
  • 4.2 2-door
    9
  • 4.3 4-door
    12
  • 5 Laser welding
    15
  • 6 Body panel gaps/shut lines
    16
  • 6.1 Body - front
    16
  • 6.2 Body - centre
    17
  • 6.3 Body - rear
    19
  • 7 Body dimensions
    20
  • 7.1 Body - front
    20
  • 7.2 Body - centre
    23
  • 7.3 Body - rear
    33
  • 7.4 Floor group - front
    36
  • 7.5 Floor group - centre
    38
  • 7.6 Floor group - rear
    39
  • 8 Tools
    40
  • 9 Alignment jig
    41
  • 9.1 Overview
    41
  • 10 Portal gauge
    42
  • 10.1 2-door
    42
  • 10.2 4-door
    43
  • Body - front
    45
  • 1 Renewing right engine mounting bracket
    45
  • 1.1 Tools
    45
  • 1.2 Removing
    45
  • 1.3 Installing
    47
  • 2 Renewing retaining bracket for subframe
    49
  • 2.1 Tools
    49
  • 2.2 Removing
    49
  • 2.3 Installing
    50
  • 3 Renewing front bumper bracket
    53
  • 3.1 Tools
    54
  • 3.2 Removing
    54
  • 3.3 Installing
    55
  • 4 Renewing upper wheel housing longitudinal member
    57
  • 4.1 Tools
    58
  • 4.2 Removing
    58
  • 4.3 Installing
    60
  • 5 Renewing front wheel housing
    65
  • 5.1 Tools
    66
  • 5.2 Removing
    66
  • 5.3 Installing
    67
  • 6 Repairing threads for securing subframe
    69
  • 6.1 Contents of thread repair kit
    71
  • 6.2 Repairing threads
    71
  • 7 Renewing front left longitudinal member
    75
  • 7.1 Tools
    76
  • 7.2 Removing
    76
  • 7.3 Installing
    78
  • 8 Renewing front left longitudinal member - part section
    82
  • 8.1 Tools
    83
  • 8.2 Removing
    83
  • 8.3 Installing
    84
  • 9 Renewing front right longitudinal member
    87
  • 9.1 Tools
    88
  • 9.2 Removing
    88
  • 9.3 Installing
    90
  • 10 Renewing front right longitudinal member - part section
    95
  • 10.1 Tools
    96
  • 10.2 Removing
    96
  • 10.3 Installing
    97
  • Body - centre
    100
  • 1 Renewing roof
    100
  • 1.1 Tools
    101
  • 1.2 Removing
    102
  • 1.3 Installing
    105
  • 2 Renewing front roof cross member
    116
  • 2.1 Tools
    116
  • 2.2 Removing
    116
  • 2.3 Installing
    118
  • 3 Renewing roof reinforcement
    120
  • 3.1 Tools
    120
  • 3.2 Removing
    120
  • 3.3 Installing
    122
  • 4 Renewing rear roof cross member
    125
  • 4.1 Tools
    125
  • 4.2 Removing
    125
  • 4.3 Installing
    127
  • 5 Renewing A-pillar
    130
  • 5.1 Tools
    131
  • 5.2 Removing
    131
  • 5.3 Installing
    133
  • 6 Renewing A-pillar reinforcement
    141
  • 6.1 Tools
    142
  • 6.2 Removing
    142
  • 6.3 Installing
    145
  • 7 Renewing B-pillar – 4-door
    151
  • 7.1 Tools
    152
  • 7.2 Removing
    152
  • 7.3 Installing
    153
  • 8 Renewing B-pillar reinforcement – 4-door
    161
  • 8.1 Tools
    162
  • 8.2 Removing
    162
  • 8.3 Installing
    165
  • 9 Renewing B-pillar reinforcement – 2-door
    175
  • 9.1 Tools
    176
  • 9.2 Removing
    176
  • 9.3 Installing
    178
  • 10 Renewing outer side member – 4-door
    190
  • 10.1 Tools
    191
  • 10.2 Removing
    191
  • 10.3 Installing
    193
  • 11 Renewing outer side member – 2-door
    202
  • 11.1 Tools
    203
  • 11.2 Removing
    204
  • 11.3 Installing
    205
  • 12 Renewing gusset plate
    211
  • 12.1 Tools
    211
  • 12.2 Removing
    211
  • 12.3 Installing
    212
  • 13 Renewing seat cross member
    215
  • 13.1 Tools
    215
  • 13.2 Removing
    215
  • 13.3 Installing
    217
  • Body - rear
    220
  • 1 Renewing rear cross panel
    220
  • 1.1 Tools
    221
  • 1.2 Removing
    221
  • 1.3 Installing
    222
  • 2 Renewing tail light mounting
    225
  • 2.1 Tools
    226
  • 2.2 Removing
    226
  • 2.3 Installing
    227
  • 3 Renewing cross panel member
    230
  • 3.1 Tools
    231
  • 3.2 Removing
    231
  • 3.3 Installing
    232
  • 4 Renewing luggage compartment floor
    235
  • 4.1 Tools
    236
  • 4.2 Removing
    236
  • 4.3 Installing
    237
  • 5 Renewing rear longitudinal member - part section
    240
  • 5.1 Tools
    241
  • 5.2 Removing
    241
  • 5.3 Installing
    243
  • 6 Renewing side panel, part section – 4-door
    246
  • 6.1 Tools
    247
  • 6.2 Removing
    247
  • 6.3 Installing
    249
  • 7 Renewing side panel – 2-door
    257
  • 7.1 Tools
    258
  • 7.2 Removing
    258
  • 7.3 Installing
    260
  • 8 Renewing outer wheel housing liner - part section
    269
  • 8.1 Tools
    270
  • 8.2 Removing
    270
  • 8.3 Installing
    271
Manufacturer's designation Body Repairs
Manufacturer Volkswagen
Suitable for Polo A05 (2010)
Suitable car types 6R1
Category Reparaturanleitung

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