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  • Examplepage for repair manual 4-cylinder injection engine (bucket tappets), mechanics
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  • Examplepage for repair manual 3 4-cylinder injection engine (bucket tappets), mechanics
  • Examplepage for repair manual 4-cylinder injection engine (bucket tappets), mechanics
  • Examplepage for repair manual 2 4-cylinder injection engine (bucket tappets), mechanics
  • Examplepage for repair manual 3 4-cylinder injection engine (bucket tappets), mechanics

4-cylinder injection engine (bucket tappets), mechanics

For Lupo

Original Volkswagen repair manual


8,48 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

2.159 KB

86 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Crankshaft drive, Lubrication and Accelerator mechanism. Show more
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Repair manual Lupo 4-cylinder injection engine , mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine number
    1
  • 1.2 Engine data
    1
  • Removing and installing engine
    2
  • 1 Removing and installing engine
    2
  • 1.1 Tools
    2
  • 1.2 Notes on removing
    3
  • 1.3 Securing engine to assembly stand
    5
  • 1.4 Notes on installing
    5
  • 1.5 Specified torques
    6
  • 1.6 Assembly mountings
    7
  • 1.7 Additional notes and assembly work for vehicles with air conditioner
    7
  • Crankshaft group
    9
  • 1 Crankshaft drive
    9
  • 1.1 Dismantling and assembling engine
    10
  • 1.2 Removing and installing poly V-belt
    12
  • 1.3 Removing, installing and tensioning toothed belt
    14
  • 1.4 Checking semi-automatic toothed belt tensioning roller
    16
  • 2 Removing and installing cylinder block, sealing flange and flywheel
    19
  • 2.1 Aluminium cylinder block
    19
  • 2.2 Renewing crankshaft oil seal on pulley end
    21
  • 2.3 Crankshaft dimensions
    22
  • 3 Dismantling and assembling pistons and conrods
    23
  • 3.1 Dismantling and assembling pistons and conrods
    23
  • 3.2 Piston and cylinder dimensions
    26
  • Cylinder head, valve gear
    27
  • 1 Removing and installing cylinder head
    27
  • 1.1 Assembly overview - cylinder head
    27
  • 1.2 Removing and installing cylinder head
    28
  • 1.3 Checking compression
    31
  • 2 Repairing valve gear
    34
  • 2.1 Assembly overview - valve gear
    34
  • 2.2 Reworking valve seats
    36
  • 2.3 Renewing camshaft oil seal
    38
  • 2.4 Checking hydraulic bucket tappets
    40
  • 2.5 Removing and installing camshaft
    41
  • 2.6 Checking valve guides
    42
  • 2.7 Renewing valve guides
    43
  • 2.8 Renewing valve stem seals
    44
  • Lubrication
    47
  • 1 Lubrication
    47
  • 1.1 Removing and installing parts of lubrication system
    47
  • 1.2 Removing and installing sump
    49
  • 1.3 Removing and installing oil pump
    51
  • 1.4 Checking oil pressure and oil pressure switch
    54
  • Cooling
    56
  • 1 Removing and installing parts of cooling system
    56
  • 1.1 Parts of cooling system, body side
    56
  • 1.2 Parts of cooling system - engine side
    58
  • 1.3 Coolant hose connection diagram
    60
  • 1.4 Draining and filling with coolant
    60
  • 1.5 Removing and installing radiator
    62
  • Fuel supply system
    65
  • 1 Removing and installing parts of fuel supply system
    65
  • 1.1 Removing and installing fuel tank with attachments and fuel filter
    65
  • 1.2 Safety precautions when working on fuel supply system
    67
  • 1.3 Rules for cleanliness
    67
  • 1.4 Removing and installing fuel delivery unit
    68
  • 1.5 Removing and installing fuel tank
    69
  • 1.6 Crash fuel shut-off
    70
  • 1.7 Checking fuel pump
    71
  • 2 Accelerator mechanism
    77
  • 2.1 Repairing accelerator mechanism
    77
  • 2.2 Adjusting accelerator cable
    77
  • 3 Activated charcoal filter system
    78
  • 3.1 Repairing parts of activated charcoal filter system
    78
  • 3.2 Checking fuel tank breather
    79
  • Exhaust system
    81
  • 1 Removing and installing parts of exhaust system
    81
  • 1.2 Silencer with mountings
    82
Manufacturer's designation 4-cylinder injection engine (bucket tappets), mechanics
Manufacturer Volkswagen
Suitable for Lupo (1998 - 2006)
Suitable car types 6X
Engine code ALL
Category Reparaturanleitung

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