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  • Examplepage for repair manual 4-cylinder common rail engine (2.0 l, 4V, turbocharger, EA 288)
  • Examplepage for repair manual 2 4-cylinder common rail engine (2.0 l, 4V, turbocharger, EA 288)
  • Examplepage for repair manual 3 4-cylinder common rail engine (2.0 l, 4V, turbocharger, EA 288)
  • Examplepage for repair manual 4-cylinder common rail engine (2.0 l, 4V, turbocharger, EA 288)
  • Examplepage for repair manual 2 4-cylinder common rail engine (2.0 l, 4V, turbocharger, EA 288)
  • Examplepage for repair manual 3 4-cylinder common rail engine (2.0 l, 4V, turbocharger, EA 288)

4-cylinder common rail engine (2.0 l, 4V, turbocharger, EA 288)

For Tiguan [MX]

Original Volkswagen repair manual


42,31 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

60.882 KB

637 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Engine cover panel, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Turbocharger, Injectors/high-pressure accumulator (rail), Intake manifold, Lambda probe and SCR system (selective catalytic reduction). Show more
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Repair manual Tiguan [MX] 4-cylinder common rail engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with a start/stop system
    2
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when working on SCR system
    2
  • 1.6 Safety precautions when working on exhaust system
    4
  • 2 Identification
    5
  • 2.1 Engine number/engine data
    5
  • 3 Repair notes
    7
  • 3.1 Rules for cleanliness
    7
  • 3.2 General information
    7
  • 3.3 General repair instructions
    8
  • 3.4 Adapting after component replacement
    9
  • 3.5 Foreign objects in engine
    9
  • 3.6 Contact corrosion
    9
  • 3.7 Routing and attachment of lines
    10
  • 3.8 Fitting radiator and condensers
    10
  • 3.9 Checking vacuum system
    10
  • 3.10 Nuts and bolts
    11
  • 3.11 Identification labels
    11
  • 3.12 Using impact drivers
    11
  • 3.13 Checking fuel system for leaks
    12
  • 4 Technical data
    14
  • 4.1 Coolant
    15
  • Removing and installing engine
    17
  • 1 Removing and installing engine
    17
  • 1.1 Removing engine
    17
  • 1.2 Separating engine and gearbox
    31
  • 1.3 Securing engine on engine and gearbox support
    36
  • 1.4 Installing engine
    38
  • 2 Assembly mountings
    43
  • 2.1 Assembly overview – assembly mountings
    43
  • 2.2 Removing and installing engine mounting
    45
  • 2.3 Removing and installing gearbox mounting
    47
  • 2.4 Removing and installing pendulum support
    50
  • 2.5 Supporting engine in installation position
    50
  • 2.6 Adjusting assembly mountings
    56
  • 2.7 Checking adjustment of assembly mountings
    59
  • 3 Engine cover panel
    60
  • 3.1 Removing and installing engine cover
    60
  • Crankshaft group
    61
  • 1 Cylinder block (pulley end)
    61
  • 1.1 Assembly overview - cylinder block (pulley end)
    61
  • 1.2 Assembly overview - sealing flange, belt pulley end
    64
  • 1.3 Removing and installing poly-V belt
    65
  • 1.4 Removing and installing tensioner for poly V-belt
    66
  • 1.5 Removing and installing vibration damper
    67
  • 1.6 Removing and installing bracket for ancillaries
    68
  • 1.7 Removing and installing engine support
    70
  • 1.8 Removing and installing sealing flange on pulley end
    71
  • 1.9 Renewing caps in cylinder block (pulley end)
    75
  • 2 Cylinder block, gearbox end
    77
  • 2.1 Assembly overview - cylinder block, gearbox end
    77
  • 2.2 Removing and installing flywheel
    78
  • 2.3 Removing and installing sealing flange on gearbox side
    80
  • 3 Crankshaft
    102
  • 3.1 Assembly overview - crankshaft
    102
  • 3.2 Crankshaft dimensions
    103
  • 3.3 Measuring axial clearance of crankshaft
    104
  • 3.4 Renewing needle bearing in crankshaft
    105
  • 4 Pistons and conrods
    108
  • 4.1 Assembly overview - pistons and conrods
    108
  • 4.2 Removing and installing pistons
    111
  • 4.3 Measuring piston projection at TDC
    113
  • 4.4 Separating new conrod
    115
  • 4.5 Checking pistons and cylinder bores
    116
  • 4.6 Checking radial clearance of conrods
    118
  • Cylinder head, valve gear
    119
  • 1 Cylinder head
    119
  • 1.1 Assembly overview - cylinder head
    119
  • 1.2 Assembly overview - cylinder head cover
    123
  • 1.3 Removing and installing cylinder head
    125
  • 1.4 Removing and installing cylinder head cover
    136
  • 1.5 Removing and installing injector seals
    137
  • 1.6 Removing and installing camshaft housing
    138
  • 1.7 Checking compression
    145
  • 2 Toothed belt drive
    148
  • 2.1 Assembly overview - toothed belt cover
    148
  • 2.2 Assembly overview - toothed belt
    148
  • 2.3 Removing and installing toothed belt guard
    150
  • 2.4 Removing and installing toothed belt
    155
  • 2.5 Removing toothed belt from camshaft
    169
  • 3 Valve gear
    175
  • 3.1 Assembly overview - valve gear
    175
  • 3.2 Measuring axial play of camshaft
    179
  • 3.3 Removing and installing camshaft oil seal
    179
  • 3.4 Removing and installing camshaft adjuster
    182
  • 3.5 Removing and installing camshaft control valve 1 N205
    185
  • 3.6 Checking hydraulic compensation elements
    186
  • 3.7 Removing and installing valve stem oil seals
    187
  • 3.8 Removing and installing control valve for the camshaft adjuster
    197
  • 4 Inlet and exhaust valves
    201
  • 4.1 Checking valve guides
    201
  • 4.2 Checking valves
    202
  • 4.3 Valve dimensions
    202
  • Lubrication
    203
  • 1 Sump, oil pump
    203
  • 1.1 Assembly overview - sump/oil pump
    203
  • 1.2 Engine oil:
    209
  • 1.3 Removing and installing sump
    209
  • 1.4 Removing and installing lower part of sump
    213
  • 1.5 Removing and installing upper part of sump
    217
  • 1.6 Removing and installing oil pump
    222
  • 1.7 Removing and installing oil level and oil temperature sender G266
    223
  • 2 Engine oil cooler
    226
  • 3 Oil filter, oil pressure switch
    227
  • 3.1 Assembly overview - oil filter housing, oil pressure switch
    227
  • 3.2 Removing and installing oil pressure switch F1
    229
  • 3.3 Removing and installing oil pressure switch for reduced oil pressure F378
    231
  • 3.4 Checking oil pressure
    233
  • 3.5 Removing and installing oil filter housing
    234
  • 3.6 Removing and installing oil pressure regulating valve N428
    237
  • Cooling
    238
  • 1 Cooling system/coolant
    238
  • 1.1 Connection diagram - coolant hoses
    238
  • 1.2 Assembly overview – coolant expansion tank
    242
  • 1.3 Checking cooling system for leaks
    243
  • 1.4 Draining coolant
    247
  • 1.5 Filling with coolant
    250
  • 1.6 Checking filling quality
    262
  • 1.7 Checking electric vacuum pump VAS 6096/2
    265
  • 1.8 Flushing cooling system
    266
  • 1.9 Flushing cooling system, quick reference guide
    289
  • 1.10 Removing and installing coolant expansion tank
    290
  • 2 Coolant pump, regulation of cooling system
    293
  • 2.1 Assembly overview - coolant pump, thermostat
    293
  • 2.2 Assembly overview - electric coolant pump
    297
  • 2.3 Assembly overview - coolant temperature sender
    303
  • 2.4 Removing and installing electric coolant pump
    306
  • 2.5 Removing and installing coolant pump
    324
  • 2.6 Removing and installing thermostat
    325
  • 2.7 Checking thermostat
    329
  • 2.8 Removing and installing coolant valve for cylinder head N489
    329
  • 2.9 Removing and installing coolant temperature sender G62
    330
  • 2.10 Removing and installing radiator outlet coolant temperature sender G83
    331
  • 3 Coolant pipes
    334
  • 3.1 Assembly overview - coolant pipes
    334
  • 3.2 Removing and installing coolant pipes
    336
  • 4 Radiator, radiator fan
    355
  • 4.1 Assembly overview - radiator/radiator fan
    355
  • 4.2 Assembly overview – radiator cowl and radiator fan
    358
  • 4.3 Removing and installing radiator
    360
  • 4.4 Removing and installing water radiator for charge air cooling circuit
    362
  • 4.5 Removing and installing radiator cowl
    367
  • 4.6 Removing and installing radiator fan
    370
  • Turbocharging/supercharging
    372
  • 1 Turbocharger
    372
  • 1.1 Assembly overview - turbocharger
    372
  • 1.2 Removing and installing turbocharger
    381
  • 1.3 Renewing vacuum unit for turbocharger
    399
  • 1.4 Removing and installing connection for turbocharger
    408
  • 2 Charge air system
    410
  • 2.1 Assembly overview - charge air system
    410
  • 2.2 Assembly overview - charge-air hose connections
    412
  • 2.3 Removing and installing charge pressure sender G31
    413
  • 2.4 Checking charge air system for leaks
    414
  • 2.5 Removing and installing air intake pipe
    417
  • 2.6 Checking charge air cooler for leaks
    418
  • Mixture preparation - injection
    424
  • 1 Injection system
    424
  • 1.1 Schematic overview - fuel system
    424
  • 1.2 Overview of fitting locations - injection system
    425
  • 1.3 Filling/bleeding fuel system
    433
  • 1.4 Checking fuel system for leaks
    434
  • 2 Vacuum system
    435
  • 2.1 Connection diagram – vacuum system
    435
  • 2.2 Checking vacuum system
    436
  • 3 Injectors/high-pressure accumulator (rail)
    437
  • 3.1 Assembly overview - injectors
    437
  • 3.2 Assembly overview - fuel rail
    439
  • 3.3 Adapting correction values for injectors
    440
  • 3.4 Testing injectors
    441
  • 3.5 Checking return flow rate of injectors with engine running
    442
  • 3.6 Checking return flow rate of injectors at starter speed
    445
  • 3.7 Checking open injectors
    447
  • 3.8 Removing and installing injectors
    450
  • 3.9 Removing and installing high-pressure lines
    453
  • 3.10 Removing and installing fuel rail
    457
  • 4 Air filter
    461
  • 4.1 Assembly overview - air filter housing
    461
  • 4.2 Removing and installing air filter housing
    463
  • 4.3 Removing and installing air guide on lock carrier
    465
  • 5 Intake manifold
    466
  • 5.1 Assembly overview – intake manifold
    466
  • 5.2 Removing and installing intake manifold
    469
  • 5.3 Removing and installing throttle valve module J338
    474
  • 6 Senders and sensors
    477
  • 6.1 Removing and installing fuel pressure regulating valve N276
    477
  • 6.2 Checking fuel pressure regulating valve N276
    484
  • 6.3 Removing and installing fuel pressure sender G247
    486
  • 6.4 Removing and installing air mass meter G70/intake air temperature sender G42
    487
  • 6.5 Removing and installing pressure differential sender G505
    489
  • 6.6 Removing and installing exhaust gas pressure sensor 1 G450
    492
  • 6.9 Removing and installing fuel temperature sender G81
    494
  • 6.10 Removing and installing control unit for NOx sender GX30
    496
  • 7 Engine control unit
    501
  • 7.1 Assembly overview – engine/motor control unit
    501
  • 7.2 Removing and installing engine control unit J623
    501
  • 7.3 Removing and installing engine (motor) control unit J623 with protective housing
    503
  • 8 High-pressure pump
    509
  • 8.1 Assembly overview - high-pressure pump
    509
  • 8.2 Removing and installing high-pressure pump
    510
  • 9 Lambda probe
    514
  • 9.1 Assembly overview - Lambda probe
    514
  • 9.2 Removing and installing Lambda probe
    516
  • Exhaust system
    520
  • 1 Exhaust pipes and silencers
    520
  • 1.1 Assembly overview – silencers
    520
  • 1.2 Assembly overview - front exhaust pipe
    520
  • 1.3 Removing and installing front exhaust pipe
    522
  • 1.4 Removing and installing silencer
    523
  • 1.5 Removing and installing front exhaust pipe bracket
    525
  • 1.6 Aligning exhaust system free of stress
    526
  • 1.7 Checking exhaust system for leaks
    527
  • 1.8 Installation position of clamp
    527
  • 1.9 Align end exhaust pipes
    529
  • 2 Emission control
    530
  • 2.1 Assembly overview – emission control
    530
  • 2.2 Removing and installing catalytic converter
    534
  • 2.3 Removing and installing particulate filter
    536
  • 2.4 Removing and installing emission control module
    536
  • 2.5 Removing and installing exhaust flap control unit J883
    547
  • 3 SCR system (selective catalytic reduction)
    549
  • 3.1 Assembly overview – reducing agent tank
    549
  • 3.2 Assembly overview - reducing agent supply line
    551
  • 3.3 Assembly overview - delivery module for reducing agent
    552
  • 3.4 Removing and installing reducing agent tank
    553
  • 3.5 Removing and installing front section of reducing agent supply line
    556
  • 3.6 Removing and installing delivery module for reducing agent
    563
  • 3.7 Removing and installing injector for reduction agent N474
    565
  • 3.8 Removing and installing control unit for reducing-agent heater J891
    568
  • 3.9 Assembly overview - injector for reducing agent
    568
  • 3.10 Draining reducing agent tank
    570
  • 3.11 Removing and installing rear section of reducing agent supply line
    573
  • 3.12 Removing and installing filler pipe for reducing agent tank
    574
  • 3.13 Disconnecting reducing agent supply line
    576
  • 3.14 SCR - resetting learnt values
    579
  • 4 Exhaust gas temperature regulation
    581
  • 4.1 Assembly overview – exhaust gas temperature regulation
    581
  • 4.2 Removing and installing exhaust gas temperature sender 1 G235
    583
  • 4.3 Removing and installing exhaust gas temperature sender 2 G448
    588
  • 4.4 Removing and installing exhaust gas temperature sender 3 G495
    590
  • 4.5 Removing and installing exhaust gas temperature sender 4 G648
    592
  • 5 Exhaust gas recirculation
    595
  • 5.1 Assembly overview – exhaust gas recirculation
    595
  • 5.2 Assembly overview - exhaust gas recirculation valve 1 GX5
    600
  • 5.3 Removing and installing exhaust gas recirculation cooler
    601
  • 5.4 Removing and installing exhaust gas recirculation valve 1 GX5
    609
  • 5.5 Removing and installing exhaust gas recirculation valve 2 GX6
    610
  • 5.6 Removing and installing exhaust gas recirculation temperature sensor G98
    611
  • 5.7 Checking exhaust gas recirculation cooler for leaks
    615
  • Glow plug system
    621
  • 1 Glow plug system
    621
  • 1.1 Assembly overview – glow plug system
    621
  • 1.2 Removing and installing glow plug
    623
  • 1.3 Removing and installing automatic glow period control unit J179
    626
  • 1.4 Removing and installing Hall sender G40
    627
  • 1.5 Removing and installing engine speed sender G28
    627
Manufacturer's designation 4-cylinder common rail engine (2.0 l, 4V, turbocharger, EA 288)
Manufacturer Volkswagen
Suitable for Tiguan [MX] (2017 >) / Tiguan [MX] (2022 >)
Suitable car types BW2, BJ2
Engine code DFHA, CRFD, DBGC
Category Reparaturanleitung

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