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  • Examplepage for repair manual 2 4-cyl. direct injection engine (2.0 l, 4 V, EA 888 gen III BZ, turbocharger, chain drive)
  • Examplepage for repair manual 3 4-cyl. direct injection engine (2.0 l, 4 V, EA 888 gen III BZ, turbocharger, chain drive)
  • Examplepage for repair manual 4-cyl. direct injection engine (2.0 l, 4 V, EA 888 gen III BZ, turbocharger, chain drive)
  • Examplepage for repair manual 2 4-cyl. direct injection engine (2.0 l, 4 V, EA 888 gen III BZ, turbocharger, chain drive)
  • Examplepage for repair manual 3 4-cyl. direct injection engine (2.0 l, 4 V, EA 888 gen III BZ, turbocharger, chain drive)

4-cyl. direct injection engine (2.0 l, 4 V, EA 888 gen III BZ, turbocharger, chain drive)

For Tiguan [MX]

Original Volkswagen repair manual


35,51 €7% VAT incl.

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Immediately available for download

Language: English

Digital PDF file

57.276 KB

495 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Engine cover panel, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Cover for timing chain, Chain drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Coolant pump, regulation of cooling system, Radiator, radiator fan, Turbocharger, Intake manifold, Lambda probe and Secondary air system. Show more
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Repair manual Tiguan [MX] 4-cyl. direct injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety precautions when working on exhaust system
    1
  • 1.2 Safety regulations for working on fuel supply
    1
  • 1.3 Safety measures when working on vehicles with a start/stop system
    2
  • 1.5 Safety precautions when working on ignition system
    2
  • 1.6 Safety precautions when working on the cooling system
    3
  • 2 Identification
    4
  • 2.1 Engine number/engine data
    4
  • 3 Repair instructions
    6
  • 3.1 Rules for cleanliness
    6
  • 3.2 General information
    6
  • 3.3 General repair instructions
    7
  • 3.4 Foreign objects in engine
    8
  • 3.5 Contact corrosion
    8
  • 3.6 Routing and attachment of lines
    8
  • 3.7 Fitting radiator and condensers
    8
  • 3.8 Checking vacuum system
    9
  • 3.9 Nuts and bolts
    9
  • 3.10 Identification labels
    9
  • 3.11 Using impact drivers
    10
  • 3.12 Checking fuel system for leaks
    10
  • Removing and installing engine
    11
  • 1 Removing and installing engine
    11
  • 1.1 Removing engine
    11
  • 1.2 Separating engine and gearbox
    29
  • 1.3 Securing engine on engine and gearbox support
    37
  • 1.4 Installing engine
    39
  • 2 Assembly mountings
    43
  • 2.1 Assembly overview – assembly mountings
    43
  • 2.2 Removing and installing engine mounting
    45
  • 2.3 Removing and installing gearbox mounting
    46
  • 2.4 Removing and installing pendulum support
    48
  • 2.5 Supporting engine in installation position
    49
  • 2.6 Checking adjustment of assembly mountings
    53
  • 2.7 Adjusting assembly mountings
    54
  • 3 Engine cover panel
    56
  • 3.1 Removing and installing engine cover
    56
  • Crankshaft group
    57
  • 1 Cylinder block (pulley end)
    57
  • 1.1 Assembly overview - cylinder block (pulley end)
    57
  • 1.2 Removing and installing poly-V belt
    60
  • 1.3 Removing and installing tensioner for poly V-belt
    61
  • 1.4 Removing and installing vibration damper
    62
  • 1.5 Renewing seal for vibration damper
    69
  • 1.6 Removing and installing bracket for ancillaries
    72
  • 1.7 Removing and installing engine support
    74
  • 2 Cylinder block, gearbox end
    77
  • 2.1 Assembly overview - cylinder block, gearbox end, flywheel
    77
  • 2.2 Assembly overview - cylinder block, gearbox end, drive plate
    78
  • 2.3 Removing and installing flywheel
    79
  • 2.4 Removing and installing drive plate
    80
  • 2.5 Removing and installing sealing flange on gearbox side
    83
  • 3 Crankshaft
    88
  • 3.1 Assembly overview - crankshaft
    88
  • 3.2 Crankshaft dimensions
    91
  • 3.3 Allocation of main bearing shells
    91
  • 3.4 Renewing needle bearing in crankshaft
    93
  • 3.5 Measuring axial clearance of crankshaft
    96
  • 3.6 Measuring radial clearance of crankshaft
    97
  • 3.7 Removing and installing sender wheel
    98
  • 4 Balancer shaft
    100
  • 4.1 Assembly overview - balance shaft
    100
  • 4.2 Removing and installing balance shaft
    102
  • 4.3 Renewing oil seal for balance shaft (inlet side)
    107
  • 5 Pistons and conrods
    109
  • 5.1 Assembly overview - pistons and conrods
    109
  • 5.2 Removing and installing pistons
    114
  • 5.3 Checking pistons and cylinder bores
    116
  • 5.4 Separating new conrod
    117
  • 5.5 Checking radial clearance of conrods
    118
  • 5.6 Removing and installing oil spray jets
    118
  • Cylinder head, valve gear
    120
  • 1 Cylinder head
    120
  • 1.1 Assembly overview - cylinder head
    120
  • 1.2 Removing and installing cylinder head
    123
  • 1.3 Assembly overview - vacuum pump
    130
  • 1.4 Removing and installing vacuum pump
    131
  • 1.5 Checking compression
    133
  • 2 Cover for timing chain
    137
  • 2.1 Assembly overview - cover for timing chain
    137
  • 2.2 Removing and installing upper timing chain cover
    140
  • 2.3 Removing and installing timing chain cover (bottom)
    142
  • 3 Chain drive
    147
  • 3.1 Assembly overview - camshaft timing chains
    147
  • 3.2 Assembly overview - drive chain for balance shaft
    150
  • 3.3 Removing and installing camshaft timing chain
    152
  • 3.4 Removing and installing drive chain for balance shaft
    165
  • 3.5 Removing and installing bearing saddle
    168
  • 3.6 Checking valve timing
    174
  • 3.7 Checking timing chain
    176
  • 4 Valve gear
    178
  • 4.1 Assembly overview - valve gear
    178
  • 4.2 Removing and installing camshaft
    182
  • 4.3 Installing ball for sliding piece
    192
  • 4.4 Removing and installing actuators for camshaft adjustment
    193
  • 4.5 Removing and installing camshaft control valve 1 N205
    194
  • 4.6 Removing and installing exhaust camshaft control valve 1 N318
    195
  • 4.7 Removing and installing valve stem oil seals
    195
  • 5 Inlet and exhaust valves
    207
  • 5.1 Checking valve guides
    207
  • 5.2 Checking valves
    208
  • 5.3 Valve dimensions
    208
  • Lubrication
    209
  • 1 Sump, oil pump
    209
  • 1.1 Assembly overview - sump/oil pump
    209
  • 1.2 Engine oil:
    213
  • 1.3 Removing and installing lower part of sump
    213
  • 1.4 Removing and installing upper part of sump
    219
  • 1.5 Removing and installing oil pump
    224
  • 1.6 Removing and installing oil level and oil temperature sender G266
    227
  • 2 Engine oil cooler
    229
  • 2.1 Assembly overview - engine oil cooler
    229
  • 2.2 Removing and installing engine oil cooler
    229
  • 2.3 Removing and installing mechanical switching valve
    231
  • 3 Crankcase ventilation
    232
  • 3.1 Assembly overview - crankcase breather system
    232
  • 3.2 Removing and installing oil separator
    233
  • 4 Oil filter, oil pressure switch
    235
  • 4.1 Assembly overview - oil filter
    235
  • 4.2 Assembly overview - oil pressure switches/oil pressure control
    235
  • 4.3 Removing and installing piston cooling jet control valve N522
    237
  • 4.4 Removing and installing oil pressure switch F1
    238
  • 4.5 Removing and installing oil pressure switch for reduced oil pressure F378
    239
  • 4.6 Removing and installing stage 3 oil pressure switch F447
    240
  • 4.7 Checking oil pressure
    241
  • 4.8 Removing and installing oil pressure regulating valve N428
    246
  • Cooling
    248
  • 1 Cooling system/coolant
    248
  • 1.1 Connection diagram - coolant hoses
    248
  • 1.2 Assembly overview – coolant expansion tank
    251
  • 1.3 Checking cooling system for leaks
    252
  • 1.4 Draining and adding coolant
    256
  • 1.5 Flushing cooling system
    263
  • 1.6 Flushing cooling system, quick reference guide
    286
  • 1.7 Removing and installing coolant expansion tank
    287
  • 2 Coolant pump, regulation of cooling system
    290
  • 2.1 Assembly overview - coolant pump, thermostat
    290
  • 2.2 Assembly overview - electric coolant pump
    292
  • 2.3 Assembly overview - coolant temperature sender
    294
  • 2.4 Removing and installing electric coolant pump
    295
  • 2.5 Removing and installing coolant pump
    298
  • 2.6 Removing and installing toothed belt for coolant pump
    302
  • 2.7 Removing and installing coolant valves
    305
  • 2.8 Removing and installing actuator for engine temperature regulation
    308
  • 2.9 Removing and installing coolant temperature sender G62
    311
  • 2.10 Removing and installing radiator outlet coolant temperature sender G83
    312
  • 3 Coolant pipes
    314
  • 3.1 Assembly overview - coolant pipes
    314
  • 3.2 Removing and installing coolant pipes
    315
  • 3.3 Removing and installing upper coolant pipes
    319
  • 4 Radiator, radiator fan
    321
  • 4.1 Assembly overview – radiator
    321
  • 4.2 Assembly overview – radiator cowl and radiator fan
    322
  • 4.3 Removing and installing radiator
    323
  • 4.4 Removing and installing radiator cowl
    324
  • 4.5 Removing and installing radiator fan
    326
  • Turbocharging/supercharging
    328
  • 1 Turbocharger
    328
  • 1.1 Assembly overview - turbocharger
    328
  • 1.2 Removing and installing turbocharger
    333
  • 1.3 Removing and installing turbocharger air recirculation valve
    345
  • 2 Charge air system
    347
  • 2.1 Assembly overview - charge air system
    347
  • 2.2 Assembly overview - charge-air hose connections
    349
  • 2.3 Removing and installing charge air cooler
    349
  • 2.4 Removing and installing charge pressure sender G31
    353
  • 2.5 Checking charge air system for leaks
    353
  • Mixture preparation - injection
    358
  • 1 Injection system
    358
  • 1.1 Overview of fitting locations - injection system
    358
  • 2 Injectors
    370
  • 2.1 Assembly overview - fuel rail with injectors
    370
  • 2.2 Removing and installing fuel rail
    372
  • 2.3 Removing and installing injectors
    373
  • 2.4 Renewing seals on injectors
    380
  • 2.5 Cleaning injectors
    383
  • 3 Air filter
    385
  • 3.1 Assembly overview - air filter housing
    385
  • 3.2 Removing and installing air filter housing
    387
  • 3.3 Removing and installing air guide on lock carrier
    388
  • 4 Intake manifold
    390
  • 4.1 Assembly overview – intake manifold
    390
  • 4.2 Removing and installing intake manifold
    392
  • 4.3 Removing and installing throttle valve module GX3
    400
  • 4.4 Cleaning throttle valve module
    402
  • 4.5 Checking intake manifold change-over
    403
  • 5 Senders and sensors
    406
  • 5.2 Removing and installing fuel pressure sender G247
    408
  • 5.3 Checking fuel pressure sender G247
    410
  • 5.4 Removing and installing fuel pressure sender for low-pressure
    414
  • 5.5 Removing and installing intake manifold sender GX9
    415
  • 5.6 Removing and installing air mass meter G70
    416
  • 5.7 Removing and installing exhaust gas pressure sensor 1 G450
    417
  • 6 Engine control unit
    419
  • 6.1 Assembly overview – engine/motor control unit
    419
  • 6.2 Removing and installing engine control unit J623
    419
  • 6.3 Removing and installing engine (motor) control unit J623 with protective housing
    421
  • 7 High-pressure pump
    425
  • 7.1 Assembly overview - high-pressure pump
    425
  • 7.2 Removing and installing high-pressure pump
    427
  • 7.3 Removing and installing high-pressure pipe
    432
  • 8 Lambda probe
    436
  • 8.1 Assembly overview - Lambda probe
    436
  • 8.2 Removing and installing Lambda probe
    437
  • Exhaust system
    441
  • 1 Exhaust pipes and silencers
    441
  • 1.1 Assembly overview – silencers
    441
  • 1.2 Removing and installing silencer
    442
  • 1.3 Aligning exhaust system free of stress
    444
  • 1.4 Checking exhaust system for leaks
    445
  • 1.5 Installation position of clamp
    445
  • 2 Emission control
    447
  • 2.1 Assembly overview – emission control
    447
  • 2.2 Removing and installing bracket for catalytic converter
    451
  • 2.3 Removing and installing catalytic converter
    452
  • 2.4 Removing and installing particulate filter
    458
  • 3 Exhaust gas temperature regulation
    465
  • 3.1 Assembly overview – exhaust gas temperature regulation
    465
  • 3.2 Removing and installing parts of exhaust gas temperature regulation
    469
  • 4 Secondary air system
    474
  • 4.1 Assembly overview - secondary air system
    474
  • 4.2 Removing and installing secondary air pump motor V101
    475
  • 4.3 Renewing stop buffer for secondary air pump
    476
  • 4.4 Removing and installing secondary air inlet valve N112
    477
  • Ignition system
    479
  • 1 Ignition system
    479
  • 1.1 Assembly overview - ignition system
    479
  • 1.2 Removing and installing ignition coils with output stage
    481
  • 1.3 Removing and installing knock sensor 1 G61
    483
  • 1.4 Removing and installing Hall sender
    485
  • 1.5 Removing and installing engine speed sender G28
    486
Manufacturer's designation 4-cyl. direct injection engine (2.0 l, 4 V, EA 888 gen III BZ, turbocharger, chain drive)
Manufacturer Volkswagen
Suitable for Tiguan [MX] (2017 >) / Tiguan [MX] (2022 >)
Suitable car types BW2, BJ2
Engine code DGVA, DGUA, DNLA, DTEA
Category Reparaturanleitung

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