THE CAR REPAIR SHOP
0
Home » Manuals » 4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive)
  • Examplepage for repair manual 4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive)
  • Examplepage for repair manual 2 4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive)
  • Examplepage for repair manual 3 4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive)
  • Examplepage for repair manual 4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive)
  • Examplepage for repair manual 2 4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive)
  • Examplepage for repair manual 3 4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive)

4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive)

For Tiguan [MX]

Original Volkswagen repair manual


39,61 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

62.647 KB

577 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Engine cover panel, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Cover for timing chain, Chain drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Coolant pump, regulation of cooling system, Radiator, radiator fan, Turbocharger, Intake manifold, Lambda probe and Secondary air system. Show more
Secure Payment via PayPal, credit card, direct debit and more
PayPal Logo SEPA Lastschrift Logo Giropay Logo Sofort Überweisung Logo

Repair manual Tiguan [MX] 4-cyl. direct injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with a start/stop system
    1
  • 1.4 Safety precautions when working on ignition system
    2
  • 1.5 Safety precautions when working on the cooling system
    2
  • 1.6 Safety precautions when working on exhaust system
    3
  • 1.7 Safety precautions when working on exhaust system
    3
  • 2 Identification
    5
  • 2.1 Engine number/engine data
    5
  • 2.2 Engine type
    6
  • 3 Repair instructions
    9
  • 3.1 Rules for cleanliness
    9
  • 3.2 General information
    9
  • 3.3 General repair instructions
    9
  • 3.4 Foreign objects in engine
    11
  • 3.5 Contact corrosion
    11
  • 3.6 Routing and attachment of lines
    11
  • 3.7 Fitting radiator and condensers
    11
  • 3.8 Checking vacuum system
    11
  • 3.9 Identification labels
    12
  • 3.10 Using impact drivers
    12
  • 3.11 Nuts and bolts
    13
  • 3.12 Bleeding fuel system
    13
  • 3.13 Checking fuel system for leaks
    13
  • Removing and installing engine
    14
  • 1 Removing and installing engine
    14
  • 1.1 Removing engine
    14
  • 1.2 Separating engine and gearbox
    30
  • 1.3 Securing engine on engine and gearbox support
    35
  • 1.4 Installing engine
    38
  • 2 Assembly mountings
    42
  • 2.1 Assembly overview – assembly mountings
    42
  • 2.2 Supporting engine in installation position
    44
  • 2.3 Removing and installing engine mounting
    48
  • 2.4 Removing and installing gearbox mounting
    49
  • 2.5 Removing and installing pendulum support
    51
  • 2.6 Checking adjustment of assembly mountings
    52
  • 2.7 Adjusting assembly mountings
    52
  • 3 Engine cover panel
    55
  • 3.1 Removing and installing engine cover
    55
  • Crankshaft group
    56
  • 1 Cylinder block (pulley end)
    56
  • 1.1 Assembly overview - cylinder block (pulley end)
    56
  • 1.2 Removing and installing poly-V belt
    59
  • 1.3 Removing and installing tensioner for poly V-belt
    61
  • 1.4 Removing and installing vibration damper
    61
  • 1.5 Removing and installing bracket for ancillaries
    68
  • 1.6 Removing and installing engine support
    71
  • 1.7 Renewing seal for vibration damper
    72
  • 2 Cylinder block, gearbox end
    76
  • 2.1 Assembly overview - flywheel
    76
  • 2.2 Assembly overview - drive plate
    78
  • 2.3 Removing and installing flywheel
    79
  • 2.4 Removing and installing drive plate
    80
  • 2.5 Removing and installing sealing flange on gearbox side
    82
  • 3 Crankshaft
    88
  • 3.1 Assembly overview - crankshaft
    88
  • 3.2 Crankshaft dimensions
    91
  • 3.3 Allocation of main bearing shells
    91
  • 3.4 Renewing needle bearing in crankshaft
    93
  • 3.5 Measuring axial clearance of crankshaft
    95
  • 3.6 Measuring radial clearance of crankshaft
    96
  • 3.7 Removing and installing sender wheel
    97
  • 4 Balancer shaft
    99
  • 4.1 Assembly overview - balance shaft
    99
  • 4.2 Removing and installing balance shaft
    101
  • 4.3 Renewing oil seal for balance shaft (inlet side)
    106
  • 5 Pistons and conrods
    109
  • 5.1 Assembly overview - pistons and conrods
    109
  • 5.2 Removing and installing pistons
    114
  • 5.3 Removing and installing oil spray jets
    116
  • 5.4 Checking pistons and cylinder bores
    118
  • 5.5 Separating new conrod
    120
  • 5.6 Checking radial clearance of conrods
    121
  • 5.7 Removing and installing oil spray jets
    121
  • Cylinder head, valve gear
    123
  • 1 Cylinder head
    123
  • 1.1 Assembly overview - cylinder head
    123
  • 1.2 Removing and installing cylinder head
    126
  • 1.3 Removing and installing vacuum pump
    133
  • 1.4 Checking compression
    135
  • 2 Cover for timing chain
    138
  • 2.1 Assembly overview - cover for timing chain
    138
  • 2.2 Removing and installing timing chain cover
    144
  • 2.3 Renewing seal for vibration damper
    152
  • 3 Chain drive
    155
  • 3.1 Assembly overview - camshaft timing chains
    155
  • 3.2 Removing and installing camshaft timing chain
    160
  • 3.3 Assembly overview - drive chain for balance shaft
    194
  • 3.4 Removing and installing drive chain for balance shaft
    197
  • 3.5 Removing and installing bearing saddle
    199
  • 3.6 Checking timing chain
    212
  • 3.7 Checking valve timing
    213
  • 4 Valve gear
    217
  • 4.1 Assembly overview - valve gear
    217
  • 4.2 Removing and installing camshaft
    226
  • 4.3 Removing and installing camshaft control valve 1 N205
    263
  • 4.4 Removing and installing exhaust camshaft control valve 1 N318
    263
  • 4.5 Installing ball for sliding piece
    264
  • 4.6 Removing and installing actuators for camshaft adjustment
    265
  • 4.7 Removing and installing valve stem oil seals
    265
  • 5 Inlet and exhaust valves
    278
  • 5.1 Checking valve guides
    278
  • 5.2 Checking valves
    279
  • 5.3 Valve dimensions
    279
  • Lubrication
    280
  • 1 Sump, oil pump
    280
  • 1.1 Assembly overview - sump/oil pump
    280
  • 1.2 Removing and installing oil level and oil temperature sender G266
    284
  • 1.3 Removing and installing lower part of sump
    285
  • 1.4 Removing and installing oil pump
    291
  • 1.5 Removing and installing upper part of sump
    294
  • 1.6 Engine oil:
    299
  • 2 Engine oil cooler
    300
  • 2.1 Assembly overview - engine oil cooler
    300
  • 2.2 Removing and installing engine oil cooler
    300
  • 2.3 Removing and installing mechanical switching valve
    301
  • 3 Crankcase ventilation
    302
  • 3.1 Assembly overview - crankcase breather system
    302
  • 3.2 Removing and installing oil separator
    303
  • 4 Oil filter, oil pressure switch
    305
  • 4.1 Assembly overview - oil filter
    305
  • 4.2 Assembly overview - oil pressure switches/oil pressure control
    305
  • 4.3 Removing and installing piston cooling jet control valve N522
    307
  • 4.4 Removing and installing oil pressure regulating valve N428
    307
  • 4.5 Removing and installing oil pressure switch F1
    308
  • 4.6 Removing and installing oil pressure switch for reduced oil pressure F378
    309
  • 4.7 Removing and installing stage 3 oil pressure switch F447
    310
  • 4.8 Checking oil pressure
    311
  • Cooling
    315
  • 1 Cooling system/coolant
    315
  • 1.1 Connection diagram - coolant hoses
    315
  • 1.2 Assembly overview – coolant expansion tank
    321
  • 1.3 Draining and adding coolant
    321
  • 1.4 Checking cooling system for leaks
    328
  • 1.5 Flushing cooling system
    333
  • 1.6 Removing and installing coolant expansion tank
    354
  • 2 Coolant pump, regulation of cooling system
    357
  • 2.1 Assembly overview - coolant pump, thermostat
    357
  • 2.2 Assembly overview - electric coolant pump
    359
  • 2.3 Assembly overview – coolant valves
    360
  • 2.4 Assembly overview - coolant temperature sender
    363
  • 2.5 Removing and installing toothed belt for coolant pump
    364
  • 2.6 Removing and installing coolant pump
    366
  • 2.7 Removing and installing auxiliary pump for heating V488
    369
  • 2.8 Removing and installing coolant valves
    371
  • 2.9 Removing and installing actuator for engine temperature regulation N493
    377
  • 2.10 Removing and installing coolant temperature sender G62
    379
  • 2.11 Removing and installing radiator outlet coolant temperature sender G83
    380
  • 3 Coolant pipes
    382
  • 3.1 Assembly overview - coolant pipes
    382
  • 3.2 Removing and installing coolant pipes
    382
  • 4 Radiator, radiator fan
    386
  • 4.1 Assembly overview – radiator
    386
  • 4.2 Assembly overview - auxiliary radiator
    387
  • 4.3 Assembly overview – radiator cowl and radiator fan
    389
  • 4.4 Removing and installing radiator
    390
  • 4.5 Removing and installing radiator cowl with radiator fan
    392
  • 4.6 Removing and installing radiator fan
    394
  • 4.7 Removing and installing auxiliary radiator
    395
  • Turbocharging/supercharging
    400
  • 1 Turbocharger
    400
  • 1.1 Assembly overview - turbocharger
    400
  • 1.2 Removing and installing turbocharger
    403
  • 1.3 Removing and installing charge pressure positioner V465
    410
  • 1.4 Adjusting charge pressure positioner V465
    411
  • 1.5 Removing and installing turbocharger air recirculation valve
    413
  • 2 Charge air system
    415
  • 2.1 Assembly overview - charge air system
    415
  • 2.2 Assembly overview - charge-air hose connections
    417
  • 2.3 Removing and installing charge air cooler
    417
  • 2.4 Removing and installing charge pressure sender G31
    422
  • 2.5 Checking charge air system for leaks
    422
  • Mixture preparation - injection
    427
  • 1 Injection system
    427
  • 1.1 Overview of fitting locations - injection system
    427
  • 2 Injectors
    446
  • 2.1 Assembly overview - fuel rail with injectors
    446
  • 2.2 Removing and installing fuel rail
    448
  • 2.3 Removing and installing injectors
    449
  • 2.4 Renewing seals on injectors
    457
  • 2.5 Cleaning injectors
    460
  • 3 Air filter
    463
  • 3.1 Assembly overview - air filter housing
    463
  • 3.2 Removing and installing air filter housing
    465
  • 3.3 Removing and installing air guide on lock carrier
    466
  • 4 Intake manifold
    468
  • 4.1 Assembly overview – intake manifold
    468
  • 4.2 Removing and installing intake manifold
    470
  • 4.3 Removing and installing throttle valve module GX3
    476
  • 4.4 Cleaning throttle valve module
    478
  • 4.5 Checking intake manifold change-over
    479
  • 5 Senders and sensors
    482
  • 5.2 Removing and installing fuel pressure sender G247
    484
  • 5.3 Checking fuel pressure sender G247
    487
  • 5.4 Removing and installing fuel pressure sender for low-pressure G410
    492
  • 5.5 Removing and installing intake manifold sender GX9
    493
  • 5.6 Removing and installing pressure differential sender for particulate filter G1037
    494
  • 6 Engine control unit
    496
  • 6.1 Assembly overview – engine/motor control unit
    496
  • 6.2 Removing and installing engine control unit J623
    496
  • 7 High-pressure pump
    502
  • 7.1 Assembly overview - high-pressure pump
    502
  • 7.2 Removing and installing high-pressure pump
    504
  • 7.3 Removing and installing high-pressure pipe
    508
  • 8 Lambda probe
    511
  • 8.1 Assembly overview - Lambda probe
    511
  • 8.2 Removing and installing Lambda probe
    512
  • Exhaust system
    516
  • 1 Exhaust pipes and silencers
    516
  • 1.1 Assembly overview – silencers
    516
  • 1.2 Removing and installing silencer
    517
  • 1.3 Aligning exhaust system free of stress
    519
  • 1.4 Checking exhaust system for leaks
    520
  • 1.5 Installation position of clamp
    520
  • 2 Emission control
    522
  • 2.1 Assembly overview – emission control
    522
  • 2.3 Removing and installing bracket for catalytic converter
    530
  • 2.4 Removing and installing catalytic converter
    533
  • 3 Exhaust gas temperature regulation
    550
  • 3.1 Assembly overview – exhaust gas temperature regulation
    550
  • 3.2 Removing and installing parts of exhaust gas temperature regulation
    551
  • 4 Secondary air system
    556
  • 4.1 Assembly overview - secondary air system
    556
  • 4.2 Removing and installing secondary air pump motor V101
    557
  • 4.3 Renewing stop buffer for secondary air pump
    557
  • 4.4 Removing and installing secondary air inlet valve N112
    558
  • Ignition system
    560
  • 1 Ignition system
    560
  • 1.1 Assembly overview - ignition system
    560
  • 1.2 Removing and installing ignition coils with output stage
    562
  • 1.3 Removing and installing knock sensor I G61
    565
  • 1.4 Removing and installing Hall sender
    567
  • 1.5 Removing and installing engine speed sender G28
    568
Manufacturer's designation 4-cyl. direct injection engine (1.8 l and 2.0 l, 4 V, EA 888 gen III, turbocharger, chain drive)
Manufacturer Volkswagen
Suitable for Tiguan [MX] (2017 >) / Tiguan [MX] (2022 >)
Suitable car types BW2, BJ2
Engine code DNJA, DPJA
Category Reparaturanleitung

There are no reviews for this product at the moment.

Similar repair manuals

6-speed manual gearbox 0BB and 02Q

Examplepage for repair manual 6-speed manual gearbox 0BB and 02Q

For Tiguan [MX] (2017 >) / Tiguan [MX] (2022 >)

32,99 € Details

4-cylinder direct-injection engine (2.0l, 4V, TFSI, EA888evo4)

Examplepage for repair manual 4-cylinder direct-injection engine (2.0l, 4V, TFSI, EA888evo4)

For Tiguan [MX] (2017 >) / Tiguan [MX] (2022 >)

30,55 € Details

Fuel supply system, petrol engines

Examplepage for repair manual Fuel supply system, petrol engines

For Tiguan [MX] (2017 >) / Tiguan [MX] (2022 >)

13,70 € Details

Removed 6-speed manual gearbox 0C9

Examplepage for repair manual Removed 6-speed manual gearbox 0C9

For Tiguan [MX] (2017 >) / Tiguan [MX] (2022 >)

5,95 € Details

4-cyl. direct injection engine (2.0 l, 4 V, EA 888 gen III BZ, turbocharger, chain drive)

Examplepage for repair manual 4-cyl. direct injection engine (2.0 l, 4 V, EA 888 gen III BZ, turbocharger, chain drive)

For Tiguan [MX] (2017 >) / Tiguan [MX] (2022 >)

35,51 € Details

4-cylinder common rail engine (2.0 l, 4V, turbocharger, EA 288)

Examplepage for repair manual 4-cylinder common rail engine (2.0 l, 4V, turbocharger, EA 288)

For Tiguan [MX] (2017 >) / Tiguan [MX] (2022 >)

42,31 € Details

Installed 6-speed manual gearbox 0C9

Examplepage for repair manual Installed 6-speed manual gearbox 0C9

For Tiguan [MX] (2017 >) / Tiguan [MX] (2022 >)

8,55 € Details

Propshaft and rear final drive

Examplepage for repair manual Propshaft and rear final drive

For Tiguan [MX] (2017 >) / Tiguan [MX] (2022 >)

9,22 € Details

6-speed dual clutch gearbox 0D9

Examplepage for repair manual 6-speed dual clutch gearbox 0D9

For Tiguan [MX] (2017 >) / Tiguan [MX] (2022 >)

14,87 € Details

7-speed dual clutch gearbox 0GC

Examplepage for repair manual 7-speed dual clutch gearbox 0GC

For Tiguan [MX] (2017 >) / Tiguan [MX] (2022 >)

15,53 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

car part 2E0863439C Blende

2E0863439C

Blende

12,93 €

Details
car part 2N0525345 Dichtring

2N0525345

Dichtring

32,50 €

Details
car part 1K0711611A Winkel

1K0711611A

Winkel

28,60 €

Details
car part 2H0121051B Schlauch

2H0121051B

Schlauch

41,40 €

Details
car part 4L0898283A Teilesatz

4L0898283A

Teilesatz

53,17 €

Details

Kardanwelle und Achsantrieb hinten

Examplepage for repair manual Kardanwelle und Achsantrieb hinten

For Passat / Passat Variant (2005 - 2008) / Golf (2004 - 2007) / Tiguan (2008) / Passat CC (2009) / Golf (2009) / Sharan (2011)

20,15 € Details

Heizung Klimaanlage

Examplepage for repair manual Heizung Klimaanlage

For Golf Plus (2005 - 2007) / Golf Plus (2009)

13,20 € Details

Standheizung, Zusatzheizung

Examplepage for repair manual Standheizung, Zusatzheizung

For Touareg (2011) / Touareg FL (2015 > )

6,64 € Details

image/svg+xml About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners

Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

Clonck App Logo Play Store

Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
Start app now
Clonck App Preview Car Mobilephone Carparts