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Home » Manuals » 4-cylinder direct injection engine (1.5 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 4-cylinder direct injection engine (1.5 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 2 4-cylinder direct injection engine (1.5 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 3 4-cylinder direct injection engine (1.5 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 4-cylinder direct injection engine (1.5 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 2 4-cylinder direct injection engine (1.5 l engine, 4V, EA 211, turbocharger)
  • Examplepage for repair manual 3 4-cylinder direct injection engine (1.5 l engine, 4V, EA 211, turbocharger)

4-cylinder direct injection engine (1.5 l engine, 4V, EA 211, turbocharger)

For Tiguan [MX]

Original Volkswagen repair manual


33,44 €7% VAT incl.

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Immediately available for download

Language: English

Digital PDF file

49.537 KB

457 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Engine cover panel, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Turbocharger, Intake manifold and Lambda probe. Show more
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Repair manual Tiguan [MX] 4-cylinder direct injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with start/stop system
    1
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when working on ignition system
    2
  • 2 Identification
    3
  • 2.1 Engine number/engine data
    3
  • 3 Repair instructions
    6
  • 3.1 Rules for cleanliness
    6
  • 3.2 General information
    6
  • 3.3 General repair instructions
    6
  • 3.4 Foreign objects in engine
    7
  • 3.5 Contact corrosion
    7
  • 3.6 Routing and attachment of lines
    7
  • 3.7 Fitting radiator and condensers
    7
  • 3.8 Checking vacuum system
    7
  • Removing and installing engine
    9
  • 1 Removing and installing engine
    9
  • 1.1 Removing engine
    9
  • 1.2 Separating engine and gearbox
    18
  • 1.3 Securing engine on engine and gearbox support
    21
  • 1.4 Installing engine
    23
  • 2 Assembly mountings
    28
  • 2.1 Assembly overview – assembly mountings
    28
  • 2.2 Removing and installing engine mounting
    30
  • 2.3 Removing and installing gearbox mounting
    31
  • 2.4 Removing and installing pendulum support
    33
  • 2.5 Supporting engine in installation position
    34
  • 2.6 Adjusting assembly mountings
    39
  • 2.7 Checking adjustment of assembly mountings
    42
  • 3 Engine cover panel
    43
  • 3.1 Removing and installing engine cover
    43
  • Crankshaft group
    44
  • 1 Cylinder block (pulley end)
    44
  • 1.1 Assembly overview - poly V-belt drive
    44
  • 1.2 Removing and installing poly-V belt
    48
  • 1.3 Removing and installing tensioner for poly V-belt
    52
  • 1.4 Removing and installing vibration damper
    53
  • 1.5 Removing and installing engine support
    56
  • 1.6 Renewing crankshaft oil seal - belt pulley end
    59
  • 2 Cylinder block, gearbox end
    63
  • 2.1 Assembly overview - cylinder block, gearbox end
    63
  • 2.2 Removing and installing flywheel
    66
  • 2.3 Removing and installing sealing flange on gearbox side
    67
  • 3 Crankshaft
    80
  • 3.1 Renewing needle bearing in crankshaft
    80
  • 3.2 Crankshaft dimensions
    82
  • 3.3 Measuring axial clearance of crankshaft
    82
  • 4 Pistons and conrods
    84
  • 4.1 Assembly overview - pistons and conrods
    84
  • 4.2 Removing and installing pistons
    86
  • 4.3 Checking pistons and cylinder bores
    88
  • 4.4 Separating new conrod
    90
  • 4.5 Checking radial clearance of conrods
    90
  • 4.6 Removing and installing oil spray jets
    91
  • 4.7 Setting piston to TDC position
    92
  • Cylinder head, valve gear
    95
  • 1 Cylinder head
    95
  • 1.1 Assembly overview - cylinder head
    95
  • 1.2 Assembly overview - camshaft housing
    97
  • 1.3 Removing and installing cylinder head
    100
  • 1.4 Removing and installing camshaft housing
    104
  • 1.5 Checking compression
    109
  • 2 Toothed belt drive
    112
  • 2.1 Assembly overview - toothed belt cover
    112
  • 2.2 Assembly overview - toothed belt
    113
  • 2.3 Assembly overview - valve timing tool
    116
  • 2.4 Removing and installing toothed belt guard
    116
  • 2.5 Removing and installing toothed belt
    117
  • 2.6 Preassembling and installing valve timing tool
    124
  • 2.7 Checking valve timing
    134
  • 2.8 Adjusting valve timing
    137
  • 2.9 Removing toothed belt from camshaft
    147
  • 3 Valve gear
    152
  • 3.1 Assembly overview - valve gear
    152
  • 3.2 Removing and installing camshaft oil seal
    155
  • 3.3 Removing and installing camshaft adjuster
    167
  • 3.4 Removing and installing cam actuators
    180
  • 3.5 Removing and installing inlet camshaft control valve 1 N727
    182
  • 3.6 Removing and installing exhaust camshaft control valve 1 N318
    183
  • 3.7 Removing and installing valve stem oil seals
    184
  • 3.8 Removing and installing holder for oil seal
    199
  • 4 Inlet and exhaust valves
    203
  • 4.1 Checking valve guides
    203
  • 4.2 Checking valves
    204
  • 4.3 Valve dimensions
    204
  • Lubrication
    205
  • 1 Sump, oil pump
    205
  • 1.1 Assembly overview - sump/oil pump
    205
  • 1.2 Engine oil:
    210
  • 1.3 Removing and installing oil sump
    210
  • 1.4 Removing and installing oil pump
    215
  • 1.5 Removing and installing oil level and oil temperature sender G266
    218
  • 2 Engine oil cooler
    219
  • 2.1 Assembly overview - engine oil cooler
    219
  • 2.2 Removing and installing engine oil cooler
    219
  • 3 Crankcase ventilation
    221
  • 3.1 Assembly overview - crankcase breather system
    221
  • 3.2 Removing and installing oil separator
    222
  • 4 Oil filter, oil pressure switch
    227
  • 4.1 Assembly overview - oil pressure switches/oil pressure control
    227
  • 4.2 Removing and installing oil pressure sender G10
    227
  • 4.3 Checking oil pressure and oil pressure switch
    229
  • 4.4 Removing and installing oil filter housing
    229
  • 4.5 Removing and installing oil pressure regulating valve N428
    230
  • Cooling
    232
  • 1 Cooling system/coolant
    232
  • 1.1 Connection diagram - coolant hoses
    232
  • 1.2 Checking cooling system for leaks
    234
  • 1.3 Draining and adding coolant
    237
  • 1.4 Flushing cooling system
    246
  • 2 Coolant pump, regulation of cooling system
    261
  • 2.1 Assembly overview - coolant pump, thermostat
    261
  • 2.2 Assembly overview - electric coolant pump
    263
  • 2.3 Assembly overview - coolant temperature sender
    263
  • 2.4 Removing and installing electric coolant pump
    264
  • 2.5 Removing and installing coolant pump
    267
  • 2.6 Removing and installing toothed belt pulley for coolant pump
    272
  • 2.7 Removing and installing coolant temperature sender G62
    276
  • 2.8 Removing and installing radiator outlet coolant temperature sender G83
    278
  • 2.9 Removing and installing engine outlet coolant temperature sender G82
    279
  • 2.10 Removing and installing engine temperature regulation module GX33
    281
  • 2.11 Checking coolant pump
    286
  • 3 Coolant pipes
    292
  • 3.1 Assembly overview - coolant pipes
    292
  • 3.2 Removing and installing coolant pipes
    294
  • 4 Radiator, radiator fan
    303
  • 4.1 Assembly overview - radiator, radiator fan
    303
  • 4.2 Assembly overview – radiator cowl and radiator fan
    305
  • 4.3 Removing and installing radiator
    306
  • 4.4 Removing and installing water radiator for charge air cooling circuit
    309
  • 4.5 Removing and installing radiator cowl
    314
  • 4.6 Removing and installing radiator fan V7
    315
  • Turbocharging/supercharging
    317
  • 1 Turbocharger
    317
  • 1.1 Assembly overview - turbocharger
    317
  • 1.2 Removing and installing turbocharger
    321
  • 1.3 Removing and installing connection for turbocharger
    326
  • 1.4 Removing and installing charge pressure control module GX34
    328
  • 2 Charge air system
    333
  • 2.1 Assembly overview - charge air system
    333
  • 2.2 Removing and installing charge air cooler
    336
  • 2.3 Removing and installing charge pressure sender GX26
    338
  • 2.4 Checking charge air system for leaks
    339
  • 2.5 Removing and installing air intake pipe
    343
  • 2.6 Checking charge air cooler for leaks
    349
  • Mixture preparation - injection
    355
  • 1 Injection system
    355
  • 1.1 Overview of fitting locations - injection system
    355
  • 2 Air filter
    363
  • 2.1 Assembly overview - air filter housing
    363
  • 2.2 Removing and installing air filter housing
    365
  • 2.3 Removing and installing air guide on lock carrier
    367
  • 3 Intake manifold
    369
  • 3.1 Assembly overview – intake manifold
    369
  • 3.2 Removing and installing intake manifold
    372
  • 3.3 Removing and installing throttle valve module GX3
    376
  • 3.4 Cleaning throttle valve module GX3
    378
  • 4 Injectors
    380
  • 4.1 Assembly overview - fuel rail with injectors
    380
  • 4.2 Removing and installing fuel rail
    382
  • 4.3 Removing and installing injectors
    383
  • 4.4 Cleaning injectors
    390
  • 5 Senders and sensors
    393
  • 5.1 Removing and installing intake manifold sender GX9
    393
  • 5.2 Removing and installing fuel pressure sender G247
    394
  • 5.3 Checking fuel pressure sender G247
    396
  • 5.4 Removing and installing exhaust gas pressure sensor 1 G450
    400
  • 5.5 Removing and installing air mass measurement module GX35
    401
  • 6 High-pressure pump
    403
  • 6.1 Assembly overview - high-pressure pump
    403
  • 6.2 Removing and installing high-pressure pump
    404
  • 6.3 Removing and installing high-pressure pipe
    406
  • 7 Lambda probe
    409
  • 7.1 Assembly overview - Lambda probe
    409
  • 7.2 Removing and installing Lambda probe
    410
  • 8 Engine control unit
    412
  • 8.1 Removing and installing engine control unit J623
    412
  • Exhaust system
    420
  • 1 Exhaust pipes and silencers
    420
  • 1.1 Assembly overview – silencers
    420
  • 1.2 Removing and installing silencer
    422
  • 1.3 Separating exhaust pipes from silencers
    424
  • 1.4 Aligning exhaust system free of stress
    426
  • 1.5 Checking exhaust system for leaks
    426
  • 1.6 Installation position of clamp
    427
  • 1.7 Assembly overview - front exhaust pipe
    428
  • 1.8 Removing and installing bracket for front exhaust pipe
    428
  • 2 Emission control
    430
  • 2.1 Assembly overview – emission control
    430
  • 2.2 Removing and installing catalytic converter
    433
  • 2.3 Removing and installing particulate filter
    438
  • 2.4 Removing and installing exhaust flap control unit J883
    439
  • Ignition system
    440
  • 1 Ignition system
    440
  • 1.1 Assembly overview - ignition system
    440
  • 1.2 Removing and installing ignition coils with output stage
    442
  • 1.3 Removing and installing knock sensor 1 G61
    446
  • 1.4 Removing and installing engine speed sender G28
    447
  • 1.5 Removing and installing inlet camshaft position sender G1002
    449
  • 1.6 Removing and installing exhaust camshaft position sender G1003
    450
Manufacturer's designation 4-cylinder direct injection engine (1.5 l engine, 4V, EA 211, turbocharger)
Manufacturer Volkswagen
Suitable for Tiguan [MX] (2017 >) / Tiguan [MX] (2022 >)
Suitable car types BW2, BJ2
Engine code DPCA
Category Reparaturanleitung

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