8-speed automatic gearbox 09P

Chapter overview

• Technical data
  1
• 1 Safety information
  1
• 1.1 General safety provisions
  1
• 1.2 Safety measures when working on vehicles with a start/stop system
  1
• 1.3 Safety precautions when tow-starting or towing
  2
• 2 Identification
  3
• 2.1 Gearbox identification
  3
• 2.2 Identification of torque converter
  3
• 3 Repair instructions
  5
• 3.1 General repair instructions
  5
• 3.2 Gaskets and seals
  6
• 3.3 Nuts and bolts
  7
• 4 Technical data
  8
• 4.1 Allocation gearbox - engine
  8
• 4.2 Capacities
  8
• 5 Electrical components
  9
• 5.1 Overview of fitting locations - electrical components
  9
• Torque converter
  13
• 1 Torque converter
  13
• 1.1 Assembly overview - torque converter
  13
• 1.2 Removing and installing torque converter
  14
• 1.3 Draining torque converter
  15
• 1.4 Removing and installing torque converter oil seal
  15
• Controls, housing
  17
• 1 ATF circuit
  17
• 1.1 Assembly overview - ATF circuit
  17
• 1.2 Removing and installing ATF cooler
  19
• 1.3 Removing and installing ATF lines
  22
• 1.4 Removing and installing thermostat
  28
• 1.5 Removing and installing adapter for ATF cooler
  30
• 2 ATF
  33
• 2.1 Checking ATF level
  33
• 2.2 Draining and filling ATF
  37
• 2.3 Bleeding ATF system
  39
• 3 Removing and installing gearbox
  40
• 3.1 Specified torques for gearbox
  40
• 3.2 Removing gearbox
  42
• 3.3 Installing gearbox
  50
• 4 Assembly mountings
  52
• 4.1 Assembly overview - assembly mountings
  52
• 5 Transporting gearbox
  53
• 6 Securing to engine and gearbox support
  55
• 7 Bevel box
  57
• 7.1 Removing bevel box
  57
• 7.2 Installing bevel box
  65
• 8 Selector mechanism
  69
• 8.1 Assembly overview - selector mechanism
  69
• 8.2 Manual release from position P
  71
• 8.3 Removing and installing selector lever handle
  72
• 8.4 Moving push-button in the handle to installation position
  75
• 8.5 Removing and installing selector mechanism
  78
• 8.6 Checking selector mechanism
  84
• 8.7 Checking and adjusting selector lever cable
  85
• 8.8 Removing and installing multifunction switch
  86
• 8.9 Adjusting multifunction switch
  89
• 8.10 Renewing selector shaft seal
  91
• Gears, control
  93
• 1 ATF system
  93
• 1.1 Removing and installing sump
  93
• 1.2 Removing and installing ATF strainer
  95
• 2 Valve body
  97
• 2.1 Assembly overview – valve body
  97
• 2.2 Removing and installing valve body
  100
• 2.3 Removing and installing wiring harness for senders and solenoid valves
  103
• Final drive - differential
  106
• 1 Gear oil
  106
• 1.1 Checking gear oil level
  106
• 1.2 Draining and filling gear oil
  107
• 2 Oil seals
  111
• 2.1 Overview of fitting locations - oil seals
  111
• 2.2 Renewing left seal
  113
• 2.3 Renewing right seal
  115
• 3 Gearbox control system
  122
• 3.1 Removing and installing gearbox control unit
  122
• 4 Components of bevel box
  123
• 4.1 Assembly overview - components of bevel box
  123
• 4.2 Renewing bevel box seals
  125
• 4.3 Renewing needle bearing (polygon bearing) for stub shaft
  140