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  • Examplepage for repair manual 4-cylinder direct-injection engine (2.0l, 4V, TFSI, EA888evo4)
  • Examplepage for repair manual 2 4-cylinder direct-injection engine (2.0l, 4V, TFSI, EA888evo4)
  • Examplepage for repair manual 3 4-cylinder direct-injection engine (2.0l, 4V, TFSI, EA888evo4)
  • Examplepage for repair manual 4-cylinder direct-injection engine (2.0l, 4V, TFSI, EA888evo4)
  • Examplepage for repair manual 2 4-cylinder direct-injection engine (2.0l, 4V, TFSI, EA888evo4)
  • Examplepage for repair manual 3 4-cylinder direct-injection engine (2.0l, 4V, TFSI, EA888evo4)

4-cylinder direct-injection engine (2.0l, 4V, TFSI, EA888evo4)

For Tiguan [MX]

Original Volkswagen repair manual


30,55 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

47.898 KB

407 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Engine cover panel, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Cover for timing chain, Chain drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Coolant pump, regulation of cooling system, Radiator, radiator fan, Turbocharger, Vacuum system, Intake manifold and Lambda probe. Show more
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Repair manual Tiguan [MX] 4-cylinder direct-injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety precautions when working on exhaust system
    1
  • 1.2 Safety regulations for working on fuel supply
    1
  • 1.3 Safety measures when working on vehicles with a start/stop system
    2
  • 1.5 Safety precautions when working on ignition system
    2
  • 1.6 Safety precautions when working on cooling system
    3
  • 1.7 Safety precautions when working on exhaust system
    3
  • 2 Identification
    4
  • 2.1 Engine number/engine data
    4
  • 3 Repair instructions
    6
  • 3.1 Rules for cleanliness
    6
  • 3.2 Adapting after component replacement
    6
  • 3.3 General information
    7
  • 3.4 General repair instructions
    7
  • 3.5 Foreign objects in engine
    8
  • 3.6 Contact corrosion
    9
  • 3.7 Routing and attachment of lines
    9
  • 3.8 Fitting radiators and condensers
    9
  • 3.9 Checking vacuum system
    9
  • 3.10 Nuts and bolts
    10
  • 3.11 Identification labels
    10
  • 3.12 Using impact drivers
    10
  • 3.13 Checking fuel system for leaks
    11
  • Removing and installing engine
    12
  • 1 Removing and installing engine
    12
  • 1.1 Removing engine
    12
  • 1.2 Separating engine and gearbox
    28
  • 1.3 Securing engine on engine and gearbox support
    33
  • 1.4 Installing engine
    36
  • 2 Assembly mountings
    40
  • 2.1 Assembly overview - assembly mountings
    40
  • 2.2 Removing and installing engine mounting
    43
  • 2.3 Removing and installing gearbox mounting
    44
  • 2.4 Removing and installing pendulum support
    46
  • 2.5 Supporting engine in installation position
    46
  • 2.6 Checking adjustment of assembly mountings
    50
  • 2.7 Adjusting assembly mountings
    51
  • 3 Engine cover panel
    54
  • 3.1 Removing and installing engine cover
    54
  • Crankshaft group
    55
  • 1 Cylinder block (pulley end)
    55
  • 1.1 Assembly overview - cylinder block (pulley end)
    55
  • 1.2 Removing and installing poly-V belt
    58
  • 1.3 Removing and installing tensioner for poly V-belt
    59
  • 1.4 Removing and installing vibration damper
    59
  • 1.5 Removing and installing bracket for ancillaries
    68
  • 1.6 Removing and installing engine support
    71
  • 1.7 Renewing crankshaft oil seal - belt pulley end
    73
  • 2 Cylinder block, gearbox end
    76
  • 2.1 Assembly overview - cylinder block, gearbox end
    76
  • 2.2 Removing and installing flywheel
    78
  • 2.3 Removing and installing sealing flange on gearbox side
    79
  • 3 Crankshaft
    84
  • 3.1 Assembly overview - crankshaft
    84
  • 3.2 Crankshaft dimensions
    87
  • 3.3 Allocation of main bearing shells
    87
  • 3.4 Renewing needle bearing in crankshaft
    89
  • 3.5 Measuring axial clearance of crankshaft
    92
  • 3.6 Measuring radial clearance of crankshaft
    93
  • 3.7 Removing and installing crankshaft
    94
  • 3.8 Removing and installing sender wheel
    96
  • 4 Balancer shaft
    97
  • 4.1 Assembly overview - balance shaft
    97
  • 4.2 Removing and installing balance shaft
    99
  • 4.3 Renewing oil seal for balance shaft (inlet side)
    104
  • 5 Pistons and conrods
    106
  • 5.1 Assembly overview - pistons and conrods
    106
  • 5.2 Removing and installing pistons
    111
  • 5.3 Removing and installing oil spray jets
    114
  • 5.4 Checking pistons and cylinder bores
    116
  • 5.5 Separating new conrod
    118
  • 5.6 Checking radial clearance of conrods
    118
  • Cylinder head, valve gear
    120
  • 1 Cylinder head
    120
  • 1.1 Assembly overview - cylinder head
    120
  • 1.2 Assembly overview - vacuum pump
    124
  • 1.3 Removing and installing cylinder head
    125
  • 1.4 Removing and installing vacuum pump
    134
  • 1.5 Checking compression
    135
  • 2 Cover for timing chain
    138
  • 2.1 Assembly overview - cover for timing chain
    138
  • 2.2 Removing and installing timing chain cover
    141
  • 3 Chain drive
    147
  • 3.1 Assembly overview - camshaft timing chains
    147
  • 3.2 Assembly overview - drive chain for balance shaft
    150
  • 3.3 Removing and installing bearing saddle
    153
  • 3.4 Removing and installing camshaft timing chain
    158
  • 3.5 Checking timing chain
    168
  • 3.6 Removing and installing drive chain for balance shaft
    169
  • 4 Valve gear
    174
  • 4.1 Assembly overview - valve gear
    174
  • 4.2 Removing and installing camshaft
    178
  • 4.3 Installing ball for sliding piece
    187
  • 4.4 Removing and installing actuators for camshaft adjustment
    188
  • 4.5 Removing and installing camshaft control valve 1 N205
    189
  • 4.6 Removing and installing exhaust camshaft control valve 1 N318
    190
  • 4.7 Removing and installing valve stem oil seals
    190
  • 5 Inlet and exhaust valves
    203
  • 5.1 Checking valve guides
    203
  • 5.2 Checking valves
    204
  • 5.3 Valve dimensions
    204
  • Lubrication
    205
  • 1 Sump, oil pump
    205
  • 1.1 Assembly overview - sump/oil pump
    205
  • 1.2 Engine oil:
    208
  • 1.3 Removing and installing lower part of sump
    208
  • 1.4 Removing and installing oil pump
    209
  • 1.5 Removing and installing upper part of sump
    210
  • 1.6 Removing and installing oil level and oil temperature sender G266
    215
  • 2 Engine oil cooler
    216
  • 2.1 Assembly overview - engine oil cooler
    216
  • 2.2 Removing and installing engine oil cooler
    216
  • 2.3 Removing and installing mechanical switching valve
    217
  • 3 Crankcase ventilation
    218
  • 3.1 Assembly overview - crankcase breather system
    218
  • 3.2 Removing and installing oil separator
    219
  • 3.3 Removing and installing crankcase pressure sensor G1068
    220
  • 4 Oil filter, oil pressure switch
    222
  • 4.1 Assembly overview - oil filter
    222
  • 4.2 Assembly overview - oil pressure switches/oil pressure control
    222
  • 4.3 Removing and installing oil pressure switch F22
    224
  • 4.4 Removing and installing oil pressure switch for reduced oil pressure F378
    224
  • 4.5 Removing and installing stage 2 oil pressure switch F446
    225
  • 4.6 Removing and installing oil pressure regulating valve N428
    226
  • 4.7 Removing and installing piston cooling jet control valve N522
    227
  • 4.8 Checking oil pressure
    227
  • Cooling
    231
  • 1 Cooling system/coolant
    231
  • 1.1 Connection diagram - coolant hoses
    231
  • 1.2 Checking cooling system for leaks
    232
  • 1.3 Draining and adding coolant
    236
  • 2 Coolant pump, regulation of cooling system
    245
  • 2.1 Assembly overview - coolant pump, thermostat
    245
  • 2.2 Assembly overview - electric coolant pump
    247
  • 2.3 Assembly overview – coolant valves
    248
  • 2.4 Assembly overview - coolant temperature sender
    249
  • 2.5 Removing and installing electric coolant pump
    250
  • 2.6 Removing and installing coolant pump
    253
  • 2.7 Removing and installing toothed belt for coolant pump
    254
  • 2.8 Removing and installing actuator for engine temperature regulation N493
    256
  • 2.9 Removing and installing coolant temperature sender G62
    259
  • 2.10 Removing and installing radiator outlet coolant temperature sender G83
    260
  • 2.11 Removing and installing coolant valves
    260
  • 3 Coolant pipes
    263
  • 3.1 Assembly overview - coolant pipes
    263
  • 3.2 Removing and installing coolant pipes
    264
  • 4 Radiator, radiator fan
    271
  • 4.1 Assembly overview - radiator/radiator fan
    271
  • 4.2 Assembly overview – radiator cowl and radiator fan
    272
  • 4.3 Assembly overview - auxiliary radiator
    273
  • 4.4 Removing and installing radiator
    274
  • 4.5 Removing and installing radiator cowl
    276
  • 4.6 Removing and installing radiator fan
    277
  • 4.7 Removing and installing auxiliary radiator
    278
  • Turbocharging/supercharging
    281
  • 1 Turbocharger
    281
  • 1.1 Assembly overview - turbocharger
    281
  • 1.2 Removing and installing turbocharger
    286
  • 1.3 Removing and installing charge pressure control module GX34
    292
  • 1.4 Removing and installing turbocharger air recirculation valve
    294
  • 2 Charge air system
    296
  • 2.1 Assembly overview - charge air system
    296
  • 2.2 Assembly overview - charge-air hose connections
    297
  • 2.3 Removing and installing charge air cooler
    299
  • 2.4 Removing and installing charge pressure sender G31
    301
  • 2.5 Removing and installing air intake pipe
    302
  • 2.6 Checking charge air system for leaks
    305
  • Mixture preparation - injection
    308
  • 1 Injection system
    308
  • 1.1 Overview of fitting locations - injection system
    308
  • 2 Vacuum system
    315
  • 2.1 Connection diagram – vacuum system
    315
  • 2.2 Checking vacuum system
    315
  • 3 Injectors
    317
  • 3.1 Assembly overview - fuel rail with injectors
    317
  • 3.2 Removing and installing fuel rail
    318
  • 3.3 Removing and installing injectors
    320
  • 3.4 Cleaning injectors
    325
  • 4 Air filter
    327
  • 4.1 Assembly overview - air filter housing
    327
  • 4.2 Removing and installing air filter housing
    329
  • 4.3 Removing and installing air guide on lock carrier
    330
  • 5 Intake manifold
    332
  • 5.1 Assembly overview – intake manifold
    332
  • 5.2 Removing and installing intake manifold
    334
  • 5.3 Removing and installing throttle valve module GX3
    338
  • 5.4 Cleaning throttle valve module GX3
    339
  • 5.5 Removing and installing intake manifold flap valve N316
    340
  • 5.6 Checking intake manifold change-over
    340
  • 6 Senders and sensors
    343
  • 6.2 Control unit for structure-borne sound and actuator for structure-borne sound
    344
  • 6.3 Removing and installing intake manifold pressure sender G71
    345
  • 6.4 Removing and installing fuel pressure sender G247
    345
  • 6.5 Checking fuel pressure sender G247
    346
  • 6.6 Removing and installing pressure differential sender for particulate filter G1037
    349
  • 7 Engine control unit
    351
  • 7.1 Assembly overview – engine/motor control unit
    351
  • 7.2 Removing and installing engine control unit J623
    351
  • 8 High-pressure pump
    353
  • 8.1 Assembly overview - high-pressure pump
    353
  • 8.2 Removing and installing high-pressure pump
    356
  • 8.3 Removing and installing high-pressure pipe
    358
  • 9 Lambda probe
    360
  • 9.1 Assembly overview - Lambda probe
    360
  • 9.2 Removing and installing Lambda probe
    362
  • Exhaust system
    365
  • 1 Exhaust pipes and silencers
    365
  • 1.1 Assembly overview – silencers
    365
  • 1.2 Removing and installing silencer
    366
  • 1.3 Aligning exhaust system free of stress
    368
  • 1.4 Checking exhaust system for leaks
    369
  • 1.5 Installation position of clamp
    369
  • 2 Emission control
    371
  • 2.1 Assembly overview – emission control
    371
  • 2.3 Removing and installing bracket for catalytic converter
    375
  • 2.4 Removing and installing catalytic converter
    378
  • 3 Exhaust gas temperature regulation
    388
  • 3.1 Assembly overview – exhaust gas temperature regulation
    388
  • 3.2 Removing and installing parts of exhaust gas temperature regulation
    390
  • Ignition system
    392
  • 1 Ignition system
    392
  • 1.1 Assembly overview - ignition system
    392
  • 1.2 Removing and installing ignition coils
    394
  • 1.3 Removing and installing knock sensor 1 G61
    396
  • 1.4 Removing and installing Hall sender
    397
  • 1.5 Removing and installing engine speed sender G28
    399
Manufacturer's designation 4-cylinder direct-injection engine (2.0l, 4V, TFSI, EA888evo4)
Manufacturer Volkswagen
Suitable for Tiguan [MX] (2017 >) / Tiguan [MX] (2022 >)
Suitable car types BW2, BJ2
Engine code DNPA
Category Reparaturanleitung

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