Installed 6-speed manual gearbox 0C9

Chapter overview

• Technical data
  1
• 1 Safety information
  1
• 1.1 Safety measures when working on vehicles with start/stop system
  1
• 2 Identification
  2
• 2.1 Gearbox identification
  2
• 3 Repair notes
  3
• 3.1 General repair instructions
  3
• 4 Technical data
  6
• 4.1 Capacities
  6
• 4.2 Allocation gearbox - engine
  6
• 5 Overview - power transmission
  7
• 5.1 Overview - power transmission - front-wheel drive
  7
• 6 Electrical components
  9
• 6.1 Overview of fitting locations - electrical components
  9
• Clutch
  11
• 1 Clutch mechanism
  11
• 1.1 Assembly overview - pedal cluster
  11
• 1.2 Assembly overview - clutch hydraulics
  13
• 1.3 Checking clutch master cylinder and clutch slave cylinder
  15
• 1.4 Removing and installing bearing bush
  16
• 1.5 Removing and installing clutch position sender G476
  17
• 1.6 Removing and installing over-centre spring
  18
• 1.7 Removing and installing clutch pedal
  21
• 1.8 Removing and installing mounting bracket
  23
• 1.9 Removing and installing clutch master cylinder
  27
• 1.10 Removing and installing clutch slave cylinder together with release bearing
  28
• 1.11 Removing and installing lines for clutch mechanism
  28
• 1.12 Bleeding clutch mechanism
  33
• 2 Clutch
  36
• Controls, housing
  37
• 1 Selector mechanism
  37
• 1.1 Assembly overview – gear knob and cover
  37
• 1.2 Assembly overview - selector mechanism
  38
• 1.3 Removing and installing gear knob
  41
• 1.4 Removing and installing selector mechanism
  42
• 1.5 Adjusting selector mechanism
  52
• 1.6 Checking selector mechanism
  55
• 2 Removing and installing gearbox
  56
• 2.1 Specified torques for gearbox
  56
• 2.2 Removing gearbox
  57
• 2.3 Installing gearbox
  65
• 3 Transporting gearbox
  68
• 4 Gear oil
  70
• 4.1 Checking gear oil level
  70
• 4.2 Draining and filling gear oil
  70
• Gears, shafts
  72
• 1 Input shaft
  72
• 2 Output shaft
  73
• Final drive - differential
  74
• 1 Oil seals
  74
• 1.1 Overview of fitting locations - oil seals
  74
• 1.2 Renewing left seal
  75
• 1.3 Renewing right seal
  79