THE CAR REPAIR SHOP
0
Home » Manuals » 4-cyl. injection engine with timing chain
  • Examplepage for repair manual 4-cyl. injection engine with timing chain
  • Examplepage for repair manual 2 4-cyl. injection engine with timing chain
  • Examplepage for repair manual 3 4-cyl. injection engine with timing chain
  • Examplepage for repair manual 4-cyl. injection engine with timing chain
  • Examplepage for repair manual 2 4-cyl. injection engine with timing chain
  • Examplepage for repair manual 3 4-cyl. injection engine with timing chain

4-cyl. injection engine with timing chain

For Polo A05

Original Volkswagen repair manual


12,25 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

4.941 KB

140 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Pistons and conrods, Cylinder head, Parts of fuel supply system, Injection system, Checking components and Engine control unit J623. Show more
Secure Payment via PayPal, credit card, direct debit and more
PayPal Logo SEPA Lastschrift Logo Giropay Logo Sofort Überweisung Logo

Repair manual Polo A05 4-cyl. injection engine with timing chain PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine number
    1
  • 1.2 Engine data
    1
  • Removing and installing engine
    2
  • 1 Removing and installing engine
    2
  • 1.1 Removing engine
    4
  • 1.2 Securing engine to assembly stand
    6
  • 1.3 Installing engine
    6
  • 1.4 Specified torques
    9
  • 1.5 Assembly mountings
    9
  • 1.6 Additional notes and assembly work for vehicles with air conditioner
    10
  • Crankshaft group
    11
  • 1 Dismantling and assembling engine
    11
  • 1.1 Assembly overview - parts l and ll
    11
  • 1.2 Part I Assembly overview - belt drive
    13
  • 1.3 Part II: Assembly overview - chain drive system
    14
  • 1.4 Removing and installing poly V-belt
    16
  • 1.5 Removing and installing valve timing housing
    17
  • 2 Cylinder block, sealing flange
    21
  • 2.1 Assembly overview
    21
  • 2.2 Renewing crankshaft oil seal - belt pulley end
    22
  • 2.3 Poly V-belt pulley securing bolt tightening procedure
    24
  • 2.4 Characteristics of the sealing flange and the assembly device T10134
    26
  • 2.5 Renewing crankshaft sealing flange - flywheel end ( assembly tool T10134 )
    27
  • 3 Removing and installing crankshaft
    35
  • 3.1 Exploded view crankshaft
    35
  • 3.2 Crankshaft bearings
    36
  • 3.3 Crankshaft dimensions
    36
  • 4 Pistons and conrods
    37
  • 4.1 Assembly overview
    37
  • 4.2 Checking piston
    38
  • 4.3 Checking cylinder bores
    39
  • 4.4 Piston and cylinder dimensions
    39
  • Cylinder head, valve gear
    40
  • 1 Cylinder head
    40
  • 1.1 Assembly overview
    40
  • 1.2 Checking valve timing
    43
  • 1.3 Adjusting valve timing
    44
  • 1.4 Removing and installing timing chain and chain drive for oil pump
    48
  • 1.5 Removing and installing camshaft housing
    56
  • 1.6 Removing and installing cylinder head
    60
  • 1.7 Checking compression
    63
  • 2 Valve gear
    65
  • 2.1 Assembly overview
    65
  • 2.2 Checking camshaft axial clearance
    67
  • 2.3 Reworking valve seats
    67
  • 2.4 Checking valve guides
    68
  • 2.5 Renewing valve stem seals
    69
  • Lubrication
    71
  • 1 Parts of lubrication system
    71
  • 1.1 Engine oil
    71
  • 1.2 Assembly overview
    71
  • 1.3 Removing and installing sump
    73
  • 1.4 Removing and installing oil pump
    75
  • 1.5 Checking oil pressure and oil pressure switch
    77
  • Cooling
    80
  • 1 Parts of cooling system
    80
  • 1.1 Assembly overview - parts of cooling system, body side
    80
  • 1.2 Assembly overview - parts of cooling system, engine side
    82
  • 1.3 Coolant hose schematic diagram
    84
  • 1.4 Draining and filling coolant
    85
  • 1.5 Removing and installing radiator
    87
  • 1.6 Removing and installing coolant pump
    88
  • Fuel supply system
    91
  • 1 Parts of fuel supply system
    91
  • 1.1 Assembly overview - fuel tank with attachments
    91
  • 1.2 Safety precautions when working on fuel supply system
    94
  • 1.3 Rules for cleanliness
    94
  • 1.4 Removing and installing fuel delivery unit
    94
  • 1.5 Removing and installing fuel gauge sender G
    96
  • 1.6 Removing and installing fuel tank
    97
  • 1.7 Assembly overview - fuel filter with attachments
    99
  • 1.8 Removing and installing fuel filter
    100
  • 1.9 Crash fuel shut-off
    101
  • 1.10 Checking fuel pump
    101
  • 1.11 Bleeding fuel system
    106
  • 2 Electronic power control (EPC)
    109
  • 2.1 Assembly overview
    109
  • 3 Activated charcoal filter system
    110
  • 3.1 Assembly overview
    110
  • 3.2 Checking fuel tank breather
    111
  • Mixture preparation - injection
    112
  • 1 Injection system
    112
  • 1.1 General notes on injection
    112
  • 1.2 Assembly overview - intake manifold
    112
  • 1.3 Assembly overview - fuel rail with injectors
    114
  • 1.4 Removing and installing injectors
    114
  • 1.5 Assembly overview - air filter
    115
  • 1.6 Removing and installing air filter housing
    117
  • 1.7 Cleaning throttle valve module J338
    118
  • 1.8 Safety precautions
    119
  • 1.9 Rules for cleanliness
    120
  • 1.10 Technical data
    120
  • 2 Checking components
    121
  • 2.1 Checking injectors for leaks and quantity injected
    121
  • 2.2 Checking fuel pressure regulator and holding pressure
    123
  • 3 Engine control unit J623
    126
  • 3.1 Removing and installing engine control unit J623
    126
  • 3.2 Vehicles with anti-theft secured engine control unit J623
    126
  • Exhaust system
    128
  • 1 Parts of the exhaust system
    128
  • 1.1 Assembly overview - catalytic converters and attachments
    128
  • 1.2 Assembly overview - silencers with mountings
    130
  • Ignition system
    131
  • 1 Ignition system
    131
  • 1.1 Assembly overview - ignition system
    131
  • 1.2 Removing and installing ignition coils with output stage
    132
  • 1.3 Safety precautions
    133
  • 1.4 Spark plug test data
    134
Manufacturer's designation 4-cyl. injection engine with timing chain
Manufacturer Volkswagen
Suitable for Polo A05 (2010)
Suitable car types 6R1
Engine code CLPA, CLPB
Category Reparaturanleitung

There are no reviews for this product at the moment.

Similar repair manuals

6-speed automatic gearbox 09G

Examplepage for repair manual 6-speed automatic gearbox 09G

For Polo A05 (2010)

7,19 € Details

General body repairs, interior

Examplepage for repair manual General body repairs, interior

For Polo A05 (2010)

15,38 € Details

Running gear, axles, steering

Examplepage for repair manual Running gear, axles, steering

For Polo A05 (2010)

18,44 € Details

Wheels and Tyres Guide

Examplepage for repair manual Wheels and Tyres Guide

For Polo A05 (2010)

5,67 € Details

Electrical system

Examplepage for repair manual Electrical system

For Polo A05 (2010)

25,58 € Details

Brake systems

Examplepage for repair manual Brake systems

For Polo A05 (2010)

13,05 € Details

3-cylinder injection engine (1.2 l engine, 2V, EA 111)

Examplepage for repair manual 3-cylinder injection engine (1.2 l engine, 2V, EA 111)

For Polo A05 (2010)

10,33 € Details

4-cylinder injection engine (1.4 l engine, BiFuel) Volkswagen R GmbH

Examplepage for repair manual 4-cylinder injection engine (1.4 l engine, BiFuel) Volkswagen R GmbH

For Polo A05 (2010)

14,29 € Details

4-cylinder diesel engine (1.6 l engine, common rail)

Examplepage for repair manual 4-cylinder diesel engine (1.6 l engine, common rail)

For Polo A05 (2010)

26,49 € Details

3-cylinder common rail engine (1.2 l, EA189)

Examplepage for repair manual 3-cylinder common rail engine (1.2 l, EA189)

For Polo A05 (2010)

23,29 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

car part 059121113N Kuehlregle

059121113N

Kuehlregle

50,09 €

Details
car part N90328504 Schraube

N90328504

Schraube

2,33 €

Details
car part 3T0807248 Daempfer

3T0807248

Daempfer

17,93 €

Details
car part 1J1906329A Halter

1J1906329A

Halter

22,37 €

Details
car part N10300803 Schraube

N10300803

Schraube

0,93 €

Details

4-Zyl. Einspritzmotor

Examplepage for repair manual 4-Zyl. Einspritzmotor

For New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)

21,00 € Details

Nr. 534: Der 1,4 l-3-Zylinder-TDI-Motor der Dieselmotoren-Baureihe EA288

Examplepage for repair manual Nr. 534: Der 1,4 l-3-Zylinder-TDI-Motor der Dieselmotoren-Baureihe EA288

5,89 € Details

4-Zyl.-Dieselmotor (1,5- und 1,6 l-Motor) 068.2 / 068.5 / 068.A / ADK

Examplepage for repair manual 4-Zyl.-Dieselmotor (1,5- und 1,6 l-Motor) 068.2 / 068.5 / 068.A / ADK

For Industriemotoren - Industrial Engines ()

8,15 € Details

image/svg+xml About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners

Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

Clonck App Logo Play Store

Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
Start app now
Clonck App Preview Car Mobilephone Carparts