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  • Examplepage for repair manual 6-speed manual gearbox 0A8
  • Examplepage for repair manual 2 6-speed manual gearbox 0A8
  • Examplepage for repair manual 3 6-speed manual gearbox 0A8

6-speed manual gearbox 0A8

For Polo A05

Original Volkswagen repair manual


16,55 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

6.433 KB

199 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch operation, Selector mechanism, Removing and installing gearbox, Gear oil, Output shaft and Differential. Show more
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Repair manual Polo A05 6-speed manual gearbox 0A8 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Gearbox identification
    1
  • 2 Technical data
    2
  • 2.1 Allocation gearbox - engine
    2
  • 2.2 Capacities
    2
  • 2.3 Calculation of gear ratios
    2
  • 3 Overview - power transmission
    3
  • 4 Safety information
    5
  • 4.1 Safety precautions when working on vehicles with a start/stop system
    5
  • 5 Electrical components
    6
  • 5.1 Overview of fitting locations - electrical components
    6
  • 6 Repair notes
    8
  • 6.1 General repair instructions
    8
  • Clutch
    11
  • 1 Clutch operation
    11
  • 1.1 Overview of fitting locations – clutch mechanism
    11
  • 1.2 Assembly overview - pedal cluster
    13
  • 1.3 Assembly overview - clutch hydraulics
    15
  • 1.4 Assembly overview - clutch release mechanism
    19
  • 1.5 Checking clutch master cylinder and clutch slave cylinder
    19
  • 1.6 Removing and installing clutch position sender G476
    19
  • 1.7 Removing and installing over-centre spring
    20
  • 1.8 Removing and installing extension spring
    20
  • 1.9 Removing and installing clutch pedal
    21
  • 1.10 Removing and installing mounting bracket
    27
  • 1.11 Removing and installing clutch master cylinder
    31
  • 1.12 Removing and installing bleeder
    33
  • 1.13 Removing and installing lines for clutch mechanism
    34
  • 1.14 Removing and installing clutch slave cylinder together with release bearing
    36
  • 1.15 Bleeding clutch mechanism
    37
  • 1.16 Removing and installing clutch pedal switch F36
    39
  • 1.17 Repairing clutch release mechanism
    40
  • 2 Clutch
    42
  • 2.1 Assembly overview - clutch
    42
  • 2.2 Removing and installing clutch
    45
  • Controls, housing
    58
  • 1 Selector mechanism
    58
  • 1.1 Installation position - selector mechanism
    58
  • 1.2 Overview - selector mechanism
    60
  • 1.3 Assembly overview - gear knob and cover
    61
  • 1.4 Assembly overview - Gear lever and selector housing
    62
  • 1.5 Assembly overview - Selector cables
    63
  • 1.6 Removing and installing gear knob
    66
  • 1.7 Removing and installing selector mechanism
    67
  • 1.8 Renewing oil seal for selector shaft
    70
  • 1.9 Adjusting selector mechanism
    72
  • 1.10 Checking selector mechanism
    74
  • 2 Removing and installing gearbox
    75
  • 2.1 Removing gearbox
    75
  • 2.2 Installing gearbox
    85
  • 2.3 Specified torques for gearbox
    91
  • 3 Assembly mountings
    92
  • 3.1 Assembly overview - assembly mountings
    92
  • 4 Transporting gearbox
    93
  • 5 Gear oil
    94
  • 5.1 Distinguishing between different manual gearbox types when filling oil
    94
  • 5.2 Checking gear oil level
    94
  • 6 Installing to engine and gearbox support
    98
  • 7 Dismantling and assembling gearbox
    99
  • 7.1 Schematic overview - gearbox
    99
  • 7.2 Overview - gearbox
    100
  • 7.3 Assembly overview - gearbox housing and selector mechanism
    101
  • 7.4 Assembly overview - selector unit
    103
  • 7.5 Assembly overview - input shaft, output shafts, differential and selector rods
    104
  • 7.6 Assembly overview - selector forks
    106
  • 7.7 Dismantling and assembling gearbox
    106
  • 8 Gearbox housing, clutch housing
    120
  • 8.1 Assembly overview - gearbox housing
    120
  • 8.2 Assembly overview - clutch housing
    122
  • 8.3 Repairing gearbox housing
    123
  • 8.4 Repairing clutch housing
    131
  • Gears, shafts
    134
  • 1 Input shaft
    134
  • 1.1 Assembly overview - input shaft
    134
  • 1.2 Dismantling and assembling input shaft
    135
  • 1.3 Renewing input shaft seal
    139
  • 2 Output shaft
    141
  • 2.1 Assembly overview - output shaft
    141
  • 2.2 Dismantling and assembling output shaft
    146
  • 2.3 Adjusting output shaft
    167
  • Final drive - differential
    178
  • 1 Oil seals
    178
  • 1.1 Overview of fitting locations - oil seals
    178
  • 1.2 Renewing left oil seal
    179
  • 1.3 Renewing right oil seal
    182
  • 2 Differential
    185
  • 2.1 Assembly overview - differential
    185
  • 2.2 Dismantling and assembling differential
    187
  • 2.3 Adjusting differential
    191
  • 3 Adjustment overview
    195
Manufacturer's designation 6-speed manual gearbox 0A8
Manufacturer Volkswagen
Suitable for Polo A05 (2010)
Suitable car types 6R1
Transmission designations 0A8
Transmission types FSM, HDS, KDV, FJW, FLB, JNC, JRX, KYA, KPB, LNK
Category Reparaturanleitung

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