Running gear, axles, steering

Chapter overview

• Technical data
  1
• 1 Assessment of vehicles involved in accidents
  1
• 2 Technical data
  3
• 2.1 Frame
  3
• 2.2 Steering
  3
• 2.3 Wheels, tires
  3
• Front suspension
  4
• 1 Front suspension - repair
  4
• 1.1 Front suspension - assembly overview
  4
• 1.2 Lift the rear axle in the unladen position
  5
• 2 I - Sub-frame, anti-roll bar, and wishbone - assembly overview
  7
• 2.1 Threads in longitudinal member - repair
  9
• 2.2 Swivel tip - check
  10
• 2.3 Swivel tip - remove and install
  11
• 2.4 Swivel joint - installation position
  14
• 2.5 Support arm - remove and install
  14
• 2.6 Console - remove and install
  16
• 2.7 Rubber support bearing for the console - replace
  19
• 2.8 Subframe - position
  20
• 2.9 Subframe - remove and install
  22
• 2.10 Anti-roll bar for vehicles with power steering - remove and install
  25
• 3 II - Wheel roller bearings - repair
  27
• 3.1 Wheel roller bearing for vehicles without ABS - remove and install
  29
• 4 III - Front suspension pillar - assembly overview
  46
• 4.1 Vehicle identification label
  47
• 4.2 Suspension column - remove and install
  47
• 4.3 Front suspension spring - repair
  52
• 5 Drive shafts - repair
  54
• 5.1 Drive shafts - remove and install
  54
• 6 IV - Drive shafts with constant-velocity joints - repair
  58
• Rear suspension
  64
• 1 Rear axle - repair
  64
• 1.1 Rear axle - remove and install
  64
• 1.2 Rear axle body for drum brakes - assembly overview
  68
• 1.3 Metal and rubber bearing - remove and install
  70
• 1.4 Spring - remove and install
  73
• 1.5 Shock absorbers - assembly overview
  75
• 1.6 Damper - remove and install
  76
• 2 Wheel bearings for drum brakes (without adjustment)
  78
• 2.1 Wheel bearings - assembly overview
  78
• 3 Wheel bearings for drum brakes (with adjustment)
  82
• 3.1 Wheel bearings - assembly overview
  82
• 3.2 Wheel roller bearing - check and adjust
  82
• 3.3 Internal/external rear wheel roller bearing - remove and install
  84
• 3.4 Rear wheel internal roller bearing sealant - remove and install
  86
• 3.5 Stub axle - check
  86
• 3.6 Axle end - remove and install,
  87
• Wheels, tires, vehicle measurement
  88
• 1 Wheel screws
  88
• 1.1 Screws with anti-theft lock
  88
• 1.2 Wheel screws - tightening torques
  88
• 2 Vehicle alignment
  89
• 2.1 General aspects
  89
• 2.2 Checking conditions:
  90
• 2.3 Preparation for measurement
  90
• 2.4 Vehicle identification label
  91
• 2.5 Sequence for the alignment of the vehicle
  91
• 2.6 Nominal values for vehicle alignment
  92
• 2.7 Vehicles in “"0" position” of transverse inclination
  93
• 2.8 Camber on front axle - adjust
  93
• 2.9 Camber on rear axle - adjust
  94
• 2.10 Convergence on rear axle - adjust
  94
• 2.11 Convergence on front axle - adjust
  95
• 2.12 Steering the wheel to the left and right - check
  95
• Steering
  97
• 1 Steering wheel
  97
• 1.1 Horn activator H - remove and install
  97
• 1.2 Steering wheel and Horn activator H - assembly overview
  98
• 1.3 Steering wheel without airbag - remove and install
  101
• 2 Fixed steering column - repair
  103
• 2.1 Support and fixed steering column - assembly overview
  103
• 2.2 Fixed steering column - remove and install
  104
• 3 Steering column with adjustment - repair
  109
• 3.1 Support and steering column with adjustment - assembly overview
  109
• 3.2 Adjustable steering column - remove and install
  110
• 3.3 Steering column - check
  118
• 4 Power steering box - repair
  119
• 4.1 Power steering box - assembly overview
  119
• 4.2 Power steering box - remove and install
  120
• 4.3 Power steering box - disassemble and assemble
  124
• 4.4 Steering track rod - remove and install
  126
• 4.5 Protective caul - assemble
  127
• 4.6 Clearance, fastening and protective cauls from the steering yoke tips - check
  128
• 4.7 Correspondence of the steering yoke tips
  128
• 4.8 Gear rack centering - determine
  128
• 5 Hydraulic pump (power steering) - repair (valid for all engines, except CCRA and CFZA)
  129
• 5.1 Hydraulic pump with hydraulic piping and hoses - assembly overview
  129
• 5.2 Hydraulic pump on the upper part - assembly overview
  131
• 5.3 Hydraulic pump on the lower part - assembly overview
  132
• 5.4 Vehicles with hydraulic pump on the upper part - remove and install
  132
• 5.5 Vehicles with hydraulic pump installed on the lower part - remove and install
  134
• 5.6 Hydraulic pump operation pressure - check
  136
• 5.7 Power steering oil - fill
  141
• 6 Hydraulic pump (power steering) - repair (valid for CCRA and CFZA engines)
  142
• 6.1 Hydraulic pump with hydraulic piping and hoses - assembly overview
  142
• 6.2 Hydraulic pump - assembly overview
  144
• 6.3 Power pump - remove and install
  144
• 6.4 Hydraulic pump operation pressure - check
  148
• 6.5 Power steering oil - fill
  151
• 7 Hydraulic power steering (Diesel engines) - repair
  152
• 7.1 Hydraulic power steering fª JTEKT - assembly overview
  152
• 7.2 Hydraulic power steering fª TRW - assembly overview
  154
• 7.3 Electro-hydraulic power steering gear housing - remove and install
  155
• 7.4 Electro-hydraulic power steering sensor G250 - remove and install
  161
• 7.5 Hydraulic power steering box fª JTEKT - disassemble and assemble
  164
• 7.6 Hydraulic power steering box fª TRW - disassemble and assemble
  165
• 7.7 Steering track rod - remove and install
  166
• 7.8 Left steering bar length - check and adjust
  167
• 7.9 Clearance, fastening and protective cauls from the steering yoke tips - check
  168
• 7.10 Correspondence of the steering yoke tips
  169
• 7.11 Gear rack centering - determine
  169
• 8 Hydraulic power steering motor/pump set (Diesel engines)
  170
• 8.1 Motor/pump set; fª JTEKT - assembly overview
  170
• 8.2 Motor/pump set; fª TRW - assembly overview
  172
• 8.3 Motor/pump assembly - remove and install
  173
• 8.4 Motor/pump set pressure; fª JTEKT - check
  175
• 8.5 Steering system - bleed
  177
• 8.6 Leak-proofness of the steering system - check
  178
• 8.7 Oil level - check
  179