Technical data
11 Assessment of vehicles involved in accidents
12 Technical data
32.1 Frame
32.2 Steering
32.3 Wheels, tires
3Front suspension
41 Front suspension - repair
41.1 Front suspension - assembly overview
41.2 Lift the rear axle in the unladen position
52 I - Sub-frame, anti-roll bar, and wishbone - assembly overview
72.1 Threads in longitudinal member - repair
92.2 Swivel tip - check
102.3 Swivel tip - remove and install
112.4 Swivel joint - installation position
142.5 Support arm - remove and install
142.6 Console - remove and install
162.7 Rubber support bearing for the console - replace
192.8 Subframe - position
202.9 Subframe - remove and install
222.10 Anti-roll bar for vehicles with power steering - remove and install
253 II - Wheel roller bearings - repair
273.1 Wheel roller bearing for vehicles without ABS - remove and install
294 III - Front suspension pillar - assembly overview
464.1 Vehicle identification label
474.2 Suspension column - remove and install
474.3 Front suspension spring - repair
525 Drive shafts - repair
545.1 Drive shafts - remove and install
546 IV - Drive shafts with constant-velocity joints - repair
58Rear suspension
641 Rear axle - repair
641.1 Rear axle - remove and install
641.2 Rear axle body for drum brakes - assembly overview
681.3 Metal and rubber bearing - remove and install
701.4 Spring - remove and install
731.5 Shock absorbers - assembly overview
751.6 Damper - remove and install
762 Wheel bearings for drum brakes (without adjustment)
782.1 Wheel bearings - assembly overview
783 Wheel bearings for drum brakes (with adjustment)
823.1 Wheel bearings - assembly overview
823.2 Wheel roller bearing - check and adjust
823.3 Internal/external rear wheel roller bearing - remove and install
843.4 Rear wheel internal roller bearing sealant - remove and install
863.5 Stub axle - check
863.6 Axle end - remove and install,
87Wheels, tires, vehicle measurement
881 Wheel screws
881.1 Screws with anti-theft lock
881.2 Wheel screws - tightening torques
882 Vehicle alignment
892.1 General aspects
892.2 Checking conditions:
902.3 Preparation for measurement
902.4 Vehicle identification label
912.5 Sequence for the alignment of the vehicle
912.6 Nominal values for vehicle alignment
922.7 Vehicles in “"0" position” of transverse inclination
932.8 Camber on front axle - adjust
932.9 Camber on rear axle - adjust
942.10 Convergence on rear axle - adjust
942.11 Convergence on front axle - adjust
952.12 Steering the wheel to the left and right - check
95Steering
971 Steering wheel
971.1 Horn activator H - remove and install
971.2 Steering wheel and Horn activator H - assembly overview
981.3 Steering wheel without airbag - remove and install
1012 Fixed steering column - repair
1032.1 Support and fixed steering column - assembly overview
1032.2 Fixed steering column - remove and install
1043 Steering column with adjustment - repair
1093.1 Support and steering column with adjustment - assembly overview
1093.2 Adjustable steering column - remove and install
1103.3 Steering column - check
1184 Power steering box - repair
1194.1 Power steering box - assembly overview
1194.2 Power steering box - remove and install
1204.3 Power steering box - disassemble and assemble
1244.4 Steering track rod - remove and install
1264.5 Protective caul - assemble
1274.6 Clearance, fastening and protective cauls from the steering yoke tips - check
1284.7 Correspondence of the steering yoke tips
1284.8 Gear rack centering - determine
1285 Hydraulic pump (power steering) - repair (valid for all engines, except CCRA and CFZA)
1295.1 Hydraulic pump with hydraulic piping and hoses - assembly overview
1295.2 Hydraulic pump on the upper part - assembly overview
1315.3 Hydraulic pump on the lower part - assembly overview
1325.4 Vehicles with hydraulic pump on the upper part - remove and install
1325.5 Vehicles with hydraulic pump installed on the lower part - remove and install
1345.6 Hydraulic pump operation pressure - check
1365.7 Power steering oil - fill
1416 Hydraulic pump (power steering) - repair (valid for CCRA and CFZA engines)
1426.1 Hydraulic pump with hydraulic piping and hoses - assembly overview
1426.2 Hydraulic pump - assembly overview
1446.3 Power pump - remove and install
1446.4 Hydraulic pump operation pressure - check
1486.5 Power steering oil - fill
1517 Hydraulic power steering (Diesel engines) - repair
1527.1 Hydraulic power steering fª JTEKT - assembly overview
1527.2 Hydraulic power steering fª TRW - assembly overview
1547.3 Electro-hydraulic power steering gear housing - remove and install
1557.4 Electro-hydraulic power steering sensor G250 - remove and install
1617.5 Hydraulic power steering box fª JTEKT - disassemble and assemble
1647.6 Hydraulic power steering box fª TRW - disassemble and assemble
1657.7 Steering track rod - remove and install
1667.8 Left steering bar length - check and adjust
1677.9 Clearance, fastening and protective cauls from the steering yoke tips - check
1687.10 Correspondence of the steering yoke tips
1697.11 Gear rack centering - determine
1698 Hydraulic power steering motor/pump set (Diesel engines)
1708.1 Motor/pump set; fª JTEKT - assembly overview
1708.2 Motor/pump set; fª TRW - assembly overview
1728.3 Motor/pump assembly - remove and install
1738.4 Motor/pump set pressure; fª JTEKT - check
1758.5 Steering system - bleed
1778.6 Leak-proofness of the steering system - check
1788.7 Oil level - check
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