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  • Examplepage for repair manual 5-speed manual gearbox 02T and 0AP
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5-speed manual gearbox 02T and 0AP

For FOX

Original Volkswagen repair manual


11,46 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

4.371 KB

129 Sites

Detailed technical data

Immediately readable

This repair manual contains: Control system - repair, Shift mechanism, Transmission - remove and install, Retainer for the propelling flange - replace and Differential - adjust. Show more
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Repair manual FOX 5-speed manual gearbox 02T and 0AP PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Transmission identification
    1
  • 1.1 Location on transmission
    1
  • 1.2 Prefix, correspondence, transmission ratio, filling volume
    1
  • 2 Transmission assembly scheme
    4
  • 2.1 Nomenclature
    4
  • 2.2 Gear ratios
    5
  • 3 Gear ratio calculation“i”
    6
  • 4 General repair instructions
    7
  • 4.1 Gearbox
    7
  • 4.2 Gaskets and retainers
    7
  • 4.3 Screws, nuts
    8
  • 4.4 Roller Bearings
    8
  • 4.5 Adjustment shims
    8
  • 4.6 Synchronizer rings
    8
  • Clutch - control system
    9
  • 1 Control system - repair
    9
  • 1.1 I - Command pedals - assembly overview
    9
  • 1.2 Clutch pedal switch F36 with rectangular case - remove and install
    11
  • 1.3 Clutch pedal switch F36 with round case - remove and install
    12
  • 1.4 Clutch pedal return spring - remove and install
    12
  • 1.5 Clutch pedal support - remove and install
    13
  • 1.6 Clutch pedal - remove install
    16
  • 1.7 II - Hydraulic system - assembly overview
    18
  • 1.8 Transmitting cylinder - clutch hydraulic drive - remove and install
    19
  • 1.9 Clutch hydraulic drive slave cylinder - remove and install
    21
  • 1.10 Clutch system - bleed
    22
  • 2 Clutch drive mechanism - repair
    24
  • 3 Clutch - repair
    26
  • Drive, housing
    29
  • 1 Shift mechanism
    29
  • 1.1 Shift mechanism - Installation position
    29
  • 1.2 I - Drive cables
    32
  • 1.3 II - Handle and bellows on the gearshift lever - assembly overview
    36
  • 1.4 Handle and bellows on the gearshift lever - remove and install
    37
  • 1.5 Handle and caul on the gearshift lever - disassemble and assemble
    38
  • 1.6 III - Gearshift lever and mechanism - repair
    39
  • 1.7 Gearshift mechanism - remove and install
    41
  • 1.8 Gear selection mechanism - adjust
    43
  • 2 Transmission - remove and install
    48
  • 2.1 Removal
    49
  • 2.2 Installation
    56
  • 3 Transmission oil level - check and replenish
    63
  • 3.1 Oil level - check
    63
  • 3.2 Oil level - replenish
    63
  • 4 Transmission - disassemble and assemble
    65
  • 4.1 Transmission overview
    65
  • 4.2 Transmission - assembly overview
    66
  • 4.3 I - Gearcase housing cover and 5nd. gear
    67
  • 4.4 II - Clutch case
    68
  • 5 Transmission and clutch cases - repair
    78
  • 6 Gear selection mechanism - disassemble and assemble
    84
  • 7 Selection forks - disassemble and assemble
    86
  • Gears and shafts
    90
  • 1 Primary shaft - disassemble and assemble
    90
  • 2 Pinion shaft - disassemble and assemble
    101
  • Transmission shafts, differential
    109
  • 1 Retainer for the propelling flange - replace
    109
  • 1.1 Left propelling flange retainer - replace
    109
  • 1.2 Right propelling flange retainer - replace
    110
  • 2 Differential - repair
    113
  • 2.1 Differential - disassemble and assemble
    113
  • 3 Differential - adjust
    122
Manufacturer's designation 5-speed manual gearbox 02T and 0AP
Manufacturer Volkswagen
Suitable for FOX (2010)
Suitable car types 5Z7
Transmission designations 02T
Transmission types GEG, GKZ, GRT, GSK, FNT, FLU, GSE, GEQ, GRY, HCS, EYX, HDT, GSJ, GSH, GSF, GSD, GSB, GSA, GRZ, GRX, GRU, GRS, GRQ, GRP, GLW, GKW, GKV, GKU, GKT, GKS, GKR, GKP, GKN, GKL, GKJ, GEW, GEV, GEU, GET, GES, GER, GEP, GEM, GEL, GEJ, GEF, GDR, GDQ, FSP, FRA, FQE, FQD, FMX, FHE, FDV, FCT, GDP, GDN, GDM, GDL, GDJ, GDH, GDG, GCD, GBZ, FYK, FYH, FXP, FVU, FVT, FVS, FCV, FDM, FDN, FCU, GXS, HSG, FDL, HDK, JFY, JFZ, JGC, JGF, JGJ, JGQ, JGX, JHH, JHL, JHN, JHQ, JUS, EYW, EYY, EZJ, FCX, FNJ, FPU, FVV, GEY, GKX, GSC, HZK, JGN, JGP, JGR, JGS, JHM, JHS, JQM, HZL, JHP, JHG, EJY, FDX, FQT, GAR, GEH, GEK, GEN, GKK, GKM, GKQ, GNB, GRR, GRV, GRW, JGZ, JHJ, HGF, ELR, FXB, JHK, JJZ, KRJ, LGQ, JGU, LNJ, LNR, LUC, LUE, LUP, LUQ, LUS, LUX, LUY, LVA, LVC, LVE, LVG, MAB, MAH, MFX, MGZ, MKN, JGW, HXL, HZM, JFM, JGT, JJL, JFN
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