Body - external mountings

Chapter overview

• Body - Front part
  1
• 1 Body - front section
  1
• 1.1 Front panel with attachments - (up to model-year 2010) - Remove and install
  1
• 1.2 Front panel (until model-year 2010) - service position
  2
• 1.4 Front panel (up from model-year 2011) - service position
  7
• 1.5 Front fender (up to the model-year 2010) - Assembly overview
  8
• 1.6 Front fender (up from model-year 2011) - Assembly overview
  10
• 1.7 Noise insulation (gasoline engine) - Assembly overview
  12
• 1.8 Noise insulation (diesel engine) - Assembly overview
  12
• 2 Engine compartment partition panel
  14
• 2.1 Tools
  14
• 2.2 Auxiliary materials for the Brazilian market
  14
• 2.3 Auxiliary materials for the Brazilian market
  14
• 2.4 Correspondence table
  15
• 2.5 Engine compartment partition panel - Assembly overview
  15
• 2.6 Minimum curing time of adhesive
  16
• 3 Engine compartment partition panel
  17
• 3.1 Engine compartment upper partition panel - Assembly overview
  17
• Covers
  18
• 1 Front hood
  18
• 1.1 Front hood (up to the model-year 2010) - Assembly overview
  18
• 1.2 Front hood (up to model-year 2010) - Adjust
  18
• 1.3 Latch operation cable (up to the model-year 2010) - Assembly overview
  19
• 1.4 Latch operation cable (up to model-year 2010) - Remove and install
  20
• 1.5 Front bonnet hinge - Remove and install
  23
• 1.6 Front hood latch (up to the model-year 2010) - Assembly overview
  24
• 1.7 Front hood latch (up to the model-year 2010) - Remove and install
  25
• 1.8 Front hood (up from model-year 2011) - Assembly overview
  26
• 1.9 Operation cable (up from model-year 2011) - Assembly overview
  28
• 1.10 Operation cable (up from model-year 2011) - Remove and install
  29
• 1.11 Latch and front hood stop (up from model-year 2011) - Assembly overview
  31
• 1.12 Front hood latch (up to the model-year 2011) - Remove and install
  31
• 1.13 Front hood stopper (up from model-year 2011) - Remove and install
  33
• 2 Rear lid
  35
• 2.1 Assembly overview
  35
• 2.2 Rear lid shock absorber - Remove and install
  36
• 2.3 Rear hood shock absorber - Renew
  37
• 2.4 Tailgate/boot lid packing - Remove and install
  37
• 2.5 Rear lid - Remove and install
  39
• 2.6 Tailgate/boot lid hinge - Remove and install
  40
• 2.7 Lid - Adjust
  41
• 2.8 Front hood latch (up to the model-year 2010) - Remove and install
  43
• 2.9 Rear lid latch (up from model-year 2011) - Remove and install
  45
• 2.10 Rear lid lock cylinder handle (up to model-year 2010) - Remove and install
  45
• 2.11 Rear lid release motor V139 (up to model-year 2010) - Remove and install
  46
• 2.12 Rear lid release motor V139 (up from model-year 2011) - Remove and install
  47
• 2.13 Lock cylinder (up to model-year 2010) - Assembly overview
  49
• 2.14 Lock cylinder (up to model-year 2010) - Remove and install
  50
• 2.15 Lock cylinder (up from model-year 2011) - assembly overview
  51
• 2.16 Lock cylinder (up from model-year 2011) - Remove and install
  51
• 2.17 Lock cylinder (up from model-year 2011) - disassemble
  54
• 2.18 Rear lid latch actuating handle (up from model-year 2011) - Assembly overview
  54
• 2.19 Rear lid latch actuating handle (up from model-year 2011) - Remove and install
  55
• 3 ?Cover and ??fill nozzle compartment of the fuel tank set
  56
• 3.1 Cover and ??fill nozzle compartment of the fuel tank set - remove and install
  56
• Front doors/components/central locking
  57
• 1 Front door
  57
• 1.1 Front door (up to model-year 2010) - assembly overview
  57
• 1.2 Front door (up from model-year 2011) - assembly overview
  59
• 1.3 Front door - remove and install
  60
• 1.4 Front door - adjust
  61
• 1.5 Front door - disassemble and assemble
  63
• 1.6 Front door - replace
  63
• 1.7 Door stopper - adjust
  64
• 1.8 Door limiter - remove and install
  64
• 1.9 Inner handle (up to model-year 2010) - replace
  65
• 1.10 Front door lock outer handle (up to model-year 2010) - assembly overview
  65
• 1.11 Front door outer handle and lock (up from model-year 2011) - assembly overview
  67
• 1.12 Lock cylinder housing - remove and install
  68
• 1.14 Cylinder housing - disassemble and assemble
  70
• 1.15 Cylinders and keys (information specific to Brazil) - request
  71
• 1.16 Door outer handle (up to model-year 2010) - remove and install
  72
• 1.17 Door outer handle (up from model-year 2011) - remove and install
  73
• 1.18 Exterior door handle - replace
  75
• 1.19 Lock cylinder (up to model-year 2010) - remove and install
  75
• 1.20 Door lock (up from model-year 2011) - remove and install
  79
• 1.21 Door lock (up to model-year 2010) - replace
  81
• 1.22 Lock locking knob (locking rod - up from model-year 2011) - remove and install
  81
• 1.23 Lock actuating cable (up to model-year 2010) - replace
  82
• 1.24 Lock actuating cable (up from model-year 2011) - replace
  84
• 1.25 Door sealing membrane - remove and install
  84
• 1.26 Door sealing trim - Assembly overview
  86
• 1.27 Door outer weatherstrip - Remove and install
  88
• 1.28 Door inner weatherstrips - Assembly overview
  90
• 1.29 Front door-sill adhesive - general overview of assembly
  91
• 1.30 Cylinders and keys (information specific to Brazil) - request
  92
• 2 Central locking
  93
• 2.1 Overview of central locking installation locations
  93
• 2.2 Central control unit for the convenience system J393 - remove
  95
• 2.3 Key with remote control (up to model-year 2010) - Assembly overview
  95
• 2.4 Batteries for keys equipped with remote control (up to model-year 2010) - replace
  96
• 2.5 Key battery with remote control (up from model-year 2011) - assembly overview
  97
• 2.6 Key battery with remote control (up from model-year 2011) - replace
  99
• 2.7 Fitting of the keys with remote control
  100
• 2.8 Key (up to model-year 2010) - synchronize
  101
• 2.9 Key (up from model-year 2011) - synchronize
  101
• Rear doors/Door components
  102
• 1 Rear doors
  102
• 1.1 Rear doors (up to model-year 2010) - assembly overview
  102
• 1.2 Rear doors (up from model-year 2011) - assembly overview
  104
• 1.3 Rear door - remove and install
  105
• 1.4 Rear door - adjust
  107
• 1.5 Rear door- disassemble and assemble
  109
• 1.6 Rear door - replace
  109
• 1.7 Door stopper - adjust
  109
• 1.8 Door limiter - remove and install
  110
• 1.9 Inner handle (up to model-year 2010) - replace
  111
• 1.10 Rear door outer handle and lock (up to model-year 2010) - assembly overview
  111
• 1.12 Cylinder housing without cylinder lock - remove and install
  114
• 1.13 Door outer handle (up to model-year 2010) - remove and install
  115
• 1.14 Door outer handle (up from model-year 2011) - remove and install
  116
• 1.15 Exterior door handle - replace
  118
• 1.16 Rear door lock (up to model-year 2010) - remove and install
  118
• 1.17 Rear door lock (up from model-year 2011) - remove and install
  122
• 1.18 Rear door lock (up to model-year 2010) - replace
  124
• 1.19 Reversing lever (up to model-year 2010) - replace
  124
• 1.20 Lock actuating cable (up to model-year 2010) - remove and install
  125
• 1.21 Lock actuating cable (up from model-year 2011) - replace
  126
• 1.22 Rear left/right central door locking system V307/V308 (up to model-year 2010) - replace
  127
• 1.24 Door sealing membrane - remove and install
  128
• 1.25 Door sealing trim - Assembly overview
  130
• 1.26 Door outer weatherstrip - Remove and install
  132
• 1.27 Door inner weatherstrip - remove and install
  132
• Bumpers
  134
• 1 Front bumper
  134
• 1.1 Front cover (up to model-year 2010) - assembly overview
  134
• 1.2 Front cover (up from model-year 2011) - assembly overview
  135
• 1.3 Front protection (only for Space Cross and Suran Cross) - Assembly overview . . .
  136
• 1.4 Front bumper cover (up to model-year 2010) - remove and install
  136
• 1.6 Front protection support - assembly overview
  144
• 2 Rear bumper
  145
• 2.1 Rear bumper (up to model-year 2010) - assembly overview
  145
• 2.2 Rear shield (up to model-year 2010) - remove and install
  146
• 2.3 Rear bumper (up from model-year 2011) - assembly overview
  147
• 2.4 Rear shield (up from model-year 2011) - remove and install
  148
• Windshield, windows, window mechanisms
  150
• 1 Glass panels glued with adhesive
  150
• 1.1 Windshield - Assembly overview
  152
• 1.2 Windshield - remove
  153
• 1.3 Windshield - install
  153
• 1.4 Fixed side glass panels - assembly overview
  153
• 1.5 Undamaged side window - remove
  154
• 1.6 Damaged side window - remove
  155
• 1.7 Side window - install
  155
• 1.8 Rear window - assembly overview
  155
• 1.9 Undamaged rear window - remove
  156
• 1.10 Damaged rear window glass panel - remove
  157
• 1.11 Rear window glass panel - install
  158
• 1.12 Undamaged glass - prepare for installation
  158
• 1.13 New glass - prepare for installation
  158
• 1.14 Body flange - prepare for installation of the glass
  159
• 1.15 Assembly instructions
  159
• 1.16 Adhesive minimum curing time
  160
• 1.17 Damage to the painting - repair
  161
• 1.18 Cleanness in case there are residues resulting from adhesive
  161
• 2 Door window glass panels
  162
• 2.1 Front door window - Assembly overview
  163
• 2.2 Front door window glass panel - remove and install
  163
• 2.4 Mobility difficulty at the effort limiter area
  166
• 2.5 Window operation mechanism - remove and install
  167
• 2.6 Window operation engine - remove and install
  167
• 2.7 Rear door window glass panel - assembly overview
  168
• 2.8 Rear door window glass panel - remove and install
  169
• 2.9 Rear door electric window operation mechanism - remove and install
  169
• 2.10 Rear door window operation engine - remove and install
  170
• 2.11 Rear door window rear guide rail - remove and install
  170
• 2.12 Rear door fixed glass panel - replace
  171
• 2.13 Front door window groove - remove and install
  171
• 2.14 Front door window glass inner weatherstrip - replace
  171
• 2.15 Front door window glass outer weatherstrip - replace
  172
• External equipment
  173
• 1 Spoiler
  173
• 1.1 Spoiler - ??assembly overview
  173
• 2 Luggage compartment
  178
• 2.1 Luggage compartment - assembly overview
  178
• 3 Labels
  179
• 3.1 Labels of the model (up to model-year 2010) - replace
  179
• 3.2 Labels of the model (up from model-year 2011) - replace
  180
• 3.3 Label 1.6 (only for Suran and Sportvan vehicles) - Replace
  180
• 3.4 Label “Total flex” - Replace
  181
• 3.5 Label of Plus version (side) - replace
  181
• 3.6 Label “I motion” - Replace
  182
• 4 Trim and side strips (Space Cross and Suran Cross)
  183
• 4.1 Rear side panel frieze - replace
  183
• 4.2 Front fender stripe-accent - replace
  185
• 4.3 Side strip (front and middle) - Assembly overview
  186
• 4.4 Side strip (rear) - Assembly overview
  187
• 4.5 Side strip (front and middle) - replace
  187
• 4.6 Side strip rear lining - Assembly overview
  192
• 4.7 Side strip rear lining - replace
  193
• 4.8 Side strip upper lining - replace
  194
• 5 ?External rear-view mirror
  195
• 5.1 Outer rearview mirror (up to model-year 2010) - assembly overview
  195
• 5.2 Outer rearview mirror (up from model-year 2011) - assembly overview
  196
• 5.3 Outer rearview mirror (up to model-year 2010) - remove and install
  197
• 5.4 Outer rearview mirror (up from model-year 2011) - remove and install
  198
• 5.5 Mirror cover (up to model-year 2010) - remove and install
  199
• 5.6 Mirror cover (up from model-year 2011) - remove
  199
• 5.7 Mirror frame (up to model-year 2010) - remove and install
  200
• 5.8 Mirror glass (up to model-year 2010) - remove and install
  201
• 5.9 Mirror glass (up from model-year 2011) - remove and install
  202
• 6 External trims
  204
• 6.1 Lower windshield trim - assembly overview
  204
• 6.2 Lower ??windshield trim - remove and install
  205
• 6.3 Front grille (up from model-year 2011) - remove and install
  207
• 6.4 Front grille (Space Cross and Suran Cross) - remove and install
  209
• 6.5 Grilles, spoiler and moldings of the bumper shields
  210
• 6.6 Front wheel housing liner
  212
• 6.7 Rear wheelhouse protection
  213
• 6.8 Lower floor lining - assembly overview
  214
• 7 Lower floor lining - assembly overview
  215
• 8 Outer lining of doors and pillars - replace
  216
• 9 Grilles, spoiler and moldings of the bumper shields
  218
• 9.1 Front protection grilles - assembly overview
  218
• 10 Side strips
  222
• 10.1 Side strips - replace
  222