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Body - external mountings

For FOX

Original Volkswagen repair manual


19,01 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

7.049 KB

233 Sites

Detailed technical data

Immediately readable

This repair manual contains: Body - front section, Engine compartment partition panel, Rear lid, Glass panels glued with adhesive, Spoiler, Labels, Trim and side strips (Space Cross and Suran Cross), ?External rear-view mirror, Lower floor lining - assembly overview, Outer lining of doors and pillars - replace and Grilles, spoiler and moldings of the bumper shields. Show more
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Repair manual FOX Body - external mountings PDF download has the following content:

Chapter overview

  • Body - Front part
    1
  • 1 Body - front section
    1
  • 1.1 Front panel with attachments - (up to model-year 2010) - Remove and install
    1
  • 1.2 Front panel (until model-year 2010) - service position
    2
  • 1.4 Front panel (up from model-year 2011) - service position
    7
  • 1.5 Front fender (up to the model-year 2010) - Assembly overview
    8
  • 1.6 Front fender (up from model-year 2011) - Assembly overview
    10
  • 1.7 Noise insulation (gasoline engine) - Assembly overview
    12
  • 1.8 Noise insulation (diesel engine) - Assembly overview
    12
  • 2 Engine compartment partition panel
    14
  • 2.1 Tools
    14
  • 2.2 Auxiliary materials for the Brazilian market
    14
  • 2.3 Auxiliary materials for the Brazilian market
    14
  • 2.4 Correspondence table
    15
  • 2.5 Engine compartment partition panel - Assembly overview
    15
  • 2.6 Minimum curing time of adhesive
    16
  • 3 Engine compartment partition panel
    17
  • 3.1 Engine compartment upper partition panel - Assembly overview
    17
  • Covers
    18
  • 1 Front hood
    18
  • 1.1 Front hood (up to the model-year 2010) - Assembly overview
    18
  • 1.2 Front hood (up to model-year 2010) - Adjust
    18
  • 1.3 Latch operation cable (up to the model-year 2010) - Assembly overview
    19
  • 1.4 Latch operation cable (up to model-year 2010) - Remove and install
    20
  • 1.5 Front bonnet hinge - Remove and install
    23
  • 1.6 Front hood latch (up to the model-year 2010) - Assembly overview
    24
  • 1.7 Front hood latch (up to the model-year 2010) - Remove and install
    25
  • 1.8 Front hood (up from model-year 2011) - Assembly overview
    26
  • 1.9 Operation cable (up from model-year 2011) - Assembly overview
    28
  • 1.10 Operation cable (up from model-year 2011) - Remove and install
    29
  • 1.11 Latch and front hood stop (up from model-year 2011) - Assembly overview
    31
  • 1.12 Front hood latch (up to the model-year 2011) - Remove and install
    31
  • 1.13 Front hood stopper (up from model-year 2011) - Remove and install
    33
  • 2 Rear lid
    35
  • 2.1 Assembly overview
    35
  • 2.2 Rear lid shock absorber - Remove and install
    36
  • 2.3 Rear hood shock absorber - Renew
    37
  • 2.4 Tailgate/boot lid packing - Remove and install
    37
  • 2.5 Rear lid - Remove and install
    39
  • 2.6 Tailgate/boot lid hinge - Remove and install
    40
  • 2.7 Lid - Adjust
    41
  • 2.8 Front hood latch (up to the model-year 2010) - Remove and install
    43
  • 2.9 Rear lid latch (up from model-year 2011) - Remove and install
    45
  • 2.10 Rear lid lock cylinder handle (up to model-year 2010) - Remove and install
    45
  • 2.11 Rear lid release motor V139 (up to model-year 2010) - Remove and install
    46
  • 2.12 Rear lid release motor V139 (up from model-year 2011) - Remove and install
    47
  • 2.13 Lock cylinder (up to model-year 2010) - Assembly overview
    49
  • 2.14 Lock cylinder (up to model-year 2010) - Remove and install
    50
  • 2.15 Lock cylinder (up from model-year 2011) - assembly overview
    51
  • 2.16 Lock cylinder (up from model-year 2011) - Remove and install
    51
  • 2.17 Lock cylinder (up from model-year 2011) - disassemble
    54
  • 2.18 Rear lid latch actuating handle (up from model-year 2011) - Assembly overview
    54
  • 2.19 Rear lid latch actuating handle (up from model-year 2011) - Remove and install
    55
  • 3 ?Cover and ??fill nozzle compartment of the fuel tank set
    56
  • 3.1 Cover and ??fill nozzle compartment of the fuel tank set - remove and install
    56
  • Front doors/components/central locking
    57
  • 1 Front door
    57
  • 1.1 Front door (up to model-year 2010) - assembly overview
    57
  • 1.2 Front door (up from model-year 2011) - assembly overview
    59
  • 1.3 Front door - remove and install
    60
  • 1.4 Front door - adjust
    61
  • 1.5 Front door - disassemble and assemble
    63
  • 1.6 Front door - replace
    63
  • 1.7 Door stopper - adjust
    64
  • 1.8 Door limiter - remove and install
    64
  • 1.9 Inner handle (up to model-year 2010) - replace
    65
  • 1.10 Front door lock outer handle (up to model-year 2010) - assembly overview
    65
  • 1.11 Front door outer handle and lock (up from model-year 2011) - assembly overview
    67
  • 1.12 Lock cylinder housing - remove and install
    68
  • 1.14 Cylinder housing - disassemble and assemble
    70
  • 1.15 Cylinders and keys (information specific to Brazil) - request
    71
  • 1.16 Door outer handle (up to model-year 2010) - remove and install
    72
  • 1.17 Door outer handle (up from model-year 2011) - remove and install
    73
  • 1.18 Exterior door handle - replace
    75
  • 1.19 Lock cylinder (up to model-year 2010) - remove and install
    75
  • 1.20 Door lock (up from model-year 2011) - remove and install
    79
  • 1.21 Door lock (up to model-year 2010) - replace
    81
  • 1.22 Lock locking knob (locking rod - up from model-year 2011) - remove and install
    81
  • 1.23 Lock actuating cable (up to model-year 2010) - replace
    82
  • 1.24 Lock actuating cable (up from model-year 2011) - replace
    84
  • 1.25 Door sealing membrane - remove and install
    84
  • 1.26 Door sealing trim - Assembly overview
    86
  • 1.27 Door outer weatherstrip - Remove and install
    88
  • 1.28 Door inner weatherstrips - Assembly overview
    90
  • 1.29 Front door-sill adhesive - general overview of assembly
    91
  • 1.30 Cylinders and keys (information specific to Brazil) - request
    92
  • 2 Central locking
    93
  • 2.1 Overview of central locking installation locations
    93
  • 2.2 Central control unit for the convenience system J393 - remove
    95
  • 2.3 Key with remote control (up to model-year 2010) - Assembly overview
    95
  • 2.4 Batteries for keys equipped with remote control (up to model-year 2010) - replace
    96
  • 2.5 Key battery with remote control (up from model-year 2011) - assembly overview
    97
  • 2.6 Key battery with remote control (up from model-year 2011) - replace
    99
  • 2.7 Fitting of the keys with remote control
    100
  • 2.8 Key (up to model-year 2010) - synchronize
    101
  • 2.9 Key (up from model-year 2011) - synchronize
    101
  • Rear doors/Door components
    102
  • 1 Rear doors
    102
  • 1.1 Rear doors (up to model-year 2010) - assembly overview
    102
  • 1.2 Rear doors (up from model-year 2011) - assembly overview
    104
  • 1.3 Rear door - remove and install
    105
  • 1.4 Rear door - adjust
    107
  • 1.5 Rear door- disassemble and assemble
    109
  • 1.6 Rear door - replace
    109
  • 1.7 Door stopper - adjust
    109
  • 1.8 Door limiter - remove and install
    110
  • 1.9 Inner handle (up to model-year 2010) - replace
    111
  • 1.10 Rear door outer handle and lock (up to model-year 2010) - assembly overview
    111
  • 1.12 Cylinder housing without cylinder lock - remove and install
    114
  • 1.13 Door outer handle (up to model-year 2010) - remove and install
    115
  • 1.14 Door outer handle (up from model-year 2011) - remove and install
    116
  • 1.15 Exterior door handle - replace
    118
  • 1.16 Rear door lock (up to model-year 2010) - remove and install
    118
  • 1.17 Rear door lock (up from model-year 2011) - remove and install
    122
  • 1.18 Rear door lock (up to model-year 2010) - replace
    124
  • 1.19 Reversing lever (up to model-year 2010) - replace
    124
  • 1.20 Lock actuating cable (up to model-year 2010) - remove and install
    125
  • 1.21 Lock actuating cable (up from model-year 2011) - replace
    126
  • 1.22 Rear left/right central door locking system V307/V308 (up to model-year 2010) - replace
    127
  • 1.24 Door sealing membrane - remove and install
    128
  • 1.25 Door sealing trim - Assembly overview
    130
  • 1.26 Door outer weatherstrip - Remove and install
    132
  • 1.27 Door inner weatherstrip - remove and install
    132
  • Bumpers
    134
  • 1 Front bumper
    134
  • 1.1 Front cover (up to model-year 2010) - assembly overview
    134
  • 1.2 Front cover (up from model-year 2011) - assembly overview
    135
  • 1.3 Front protection (only for Space Cross and Suran Cross) - Assembly overview . . .
    136
  • 1.4 Front bumper cover (up to model-year 2010) - remove and install
    136
  • 1.6 Front protection support - assembly overview
    144
  • 2 Rear bumper
    145
  • 2.1 Rear bumper (up to model-year 2010) - assembly overview
    145
  • 2.2 Rear shield (up to model-year 2010) - remove and install
    146
  • 2.3 Rear bumper (up from model-year 2011) - assembly overview
    147
  • 2.4 Rear shield (up from model-year 2011) - remove and install
    148
  • Windshield, windows, window mechanisms
    150
  • 1 Glass panels glued with adhesive
    150
  • 1.1 Windshield - Assembly overview
    152
  • 1.2 Windshield - remove
    153
  • 1.3 Windshield - install
    153
  • 1.4 Fixed side glass panels - assembly overview
    153
  • 1.5 Undamaged side window - remove
    154
  • 1.6 Damaged side window - remove
    155
  • 1.7 Side window - install
    155
  • 1.8 Rear window - assembly overview
    155
  • 1.9 Undamaged rear window - remove
    156
  • 1.10 Damaged rear window glass panel - remove
    157
  • 1.11 Rear window glass panel - install
    158
  • 1.12 Undamaged glass - prepare for installation
    158
  • 1.13 New glass - prepare for installation
    158
  • 1.14 Body flange - prepare for installation of the glass
    159
  • 1.15 Assembly instructions
    159
  • 1.16 Adhesive minimum curing time
    160
  • 1.17 Damage to the painting - repair
    161
  • 1.18 Cleanness in case there are residues resulting from adhesive
    161
  • 2 Door window glass panels
    162
  • 2.1 Front door window - Assembly overview
    163
  • 2.2 Front door window glass panel - remove and install
    163
  • 2.4 Mobility difficulty at the effort limiter area
    166
  • 2.5 Window operation mechanism - remove and install
    167
  • 2.6 Window operation engine - remove and install
    167
  • 2.7 Rear door window glass panel - assembly overview
    168
  • 2.8 Rear door window glass panel - remove and install
    169
  • 2.9 Rear door electric window operation mechanism - remove and install
    169
  • 2.10 Rear door window operation engine - remove and install
    170
  • 2.11 Rear door window rear guide rail - remove and install
    170
  • 2.12 Rear door fixed glass panel - replace
    171
  • 2.13 Front door window groove - remove and install
    171
  • 2.14 Front door window glass inner weatherstrip - replace
    171
  • 2.15 Front door window glass outer weatherstrip - replace
    172
  • External equipment
    173
  • 1 Spoiler
    173
  • 1.1 Spoiler - ??assembly overview
    173
  • 2 Luggage compartment
    178
  • 2.1 Luggage compartment - assembly overview
    178
  • 3 Labels
    179
  • 3.1 Labels of the model (up to model-year 2010) - replace
    179
  • 3.2 Labels of the model (up from model-year 2011) - replace
    180
  • 3.3 Label 1.6 (only for Suran and Sportvan vehicles) - Replace
    180
  • 3.4 Label “Total flex” - Replace
    181
  • 3.5 Label of Plus version (side) - replace
    181
  • 3.6 Label “I motion” - Replace
    182
  • 4 Trim and side strips (Space Cross and Suran Cross)
    183
  • 4.1 Rear side panel frieze - replace
    183
  • 4.2 Front fender stripe-accent - replace
    185
  • 4.3 Side strip (front and middle) - Assembly overview
    186
  • 4.4 Side strip (rear) - Assembly overview
    187
  • 4.5 Side strip (front and middle) - replace
    187
  • 4.6 Side strip rear lining - Assembly overview
    192
  • 4.7 Side strip rear lining - replace
    193
  • 4.8 Side strip upper lining - replace
    194
  • 5 ?External rear-view mirror
    195
  • 5.1 Outer rearview mirror (up to model-year 2010) - assembly overview
    195
  • 5.2 Outer rearview mirror (up from model-year 2011) - assembly overview
    196
  • 5.3 Outer rearview mirror (up to model-year 2010) - remove and install
    197
  • 5.4 Outer rearview mirror (up from model-year 2011) - remove and install
    198
  • 5.5 Mirror cover (up to model-year 2010) - remove and install
    199
  • 5.6 Mirror cover (up from model-year 2011) - remove
    199
  • 5.7 Mirror frame (up to model-year 2010) - remove and install
    200
  • 5.8 Mirror glass (up to model-year 2010) - remove and install
    201
  • 5.9 Mirror glass (up from model-year 2011) - remove and install
    202
  • 6 External trims
    204
  • 6.1 Lower windshield trim - assembly overview
    204
  • 6.2 Lower ??windshield trim - remove and install
    205
  • 6.3 Front grille (up from model-year 2011) - remove and install
    207
  • 6.4 Front grille (Space Cross and Suran Cross) - remove and install
    209
  • 6.5 Grilles, spoiler and moldings of the bumper shields
    210
  • 6.6 Front wheel housing liner
    212
  • 6.7 Rear wheelhouse protection
    213
  • 6.8 Lower floor lining - assembly overview
    214
  • 7 Lower floor lining - assembly overview
    215
  • 8 Outer lining of doors and pillars - replace
    216
  • 9 Grilles, spoiler and moldings of the bumper shields
    218
  • 9.1 Front protection grilles - assembly overview
    218
  • 10 Side strips
    222
  • 10.1 Side strips - replace
    222
Manufacturer's designation Body - external mountings
Manufacturer Volkswagen
Suitable for FOX (2010)
Suitable car types 5Z7
Category Reparaturanleitung

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