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  • Examplepage for repair manual 4-Cylinder diesel engine (Engine 1.9 l)
  • Examplepage for repair manual 2 4-Cylinder diesel engine (Engine 1.9 l)
  • Examplepage for repair manual 3 4-Cylinder diesel engine (Engine 1.9 l)

4-Cylinder diesel engine (Engine 1.9 l)

For FOX

Original Volkswagen repair manual


10,26 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

3.167 KB

112 Sites

Detailed technical data

Immediately readable

This repair manual contains: Engine - remove and install, Valve mechanism - repair and Diesel direct injection system control unit J248. Show more
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Repair manual FOX 4-Cylinder diesel engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine number
    1
  • 1.2 Engine characteristics
    1
  • Cylinders, engine block, support, cover
    2
  • 1 Engine - remove and install
    2
  • 1.1 Removal - instructions
    4
  • 1.2 Engine - fix on the assembly support
    7
  • 1.3 Notes on installation
    7
  • 1.4 Tightening torque
    8
  • 1.5 Subframe
    9
  • 1.6 Additional indications related to installation
    10
  • Crankshaft, pistons
    11
  • 1 Engine - disassemble and assemble
    11
  • 1.1 Poly-V belt - remove and install
    14
  • 1.2 Semi-automatic tensioner pulley of the toothed belt - check
    15
  • 2 Crankshaft and engine flywheel seal - remove and install
    16
  • 2.1 Crankshaft sealant (pulley side) - replace
    17
  • 2.2 Front flange of the crankshaft (pulley side) - remove and install
    20
  • 3 Crankshaft - remove and install
    24
  • 3.1 Crankshaft measurements
    25
  • 4 Piston and rods - disassemble and assemble
    26
  • 4.1 Measurements of pistons and cylinders
    30
  • Cylinder head, Valve gear
    31
  • 1 Cylinder head - assembly overview
    31
  • 1.1 Tooth belt - remove, install, and adjust
    33
  • 1.2 Cylinder head - remove and install
    37
  • 1.3 Compression - check
    42
  • 2 Valve mechanism - repair
    45
  • 2.1 Valve seats - grind
    47
  • 2.2 Valve guides - check
    49
  • 2.3 Valve stem seals - replace
    49
  • 2.4 Camshaft - remove and install
    51
  • 2.5 Hydraulic tappets - check
    54
  • Lubrication system
    56
  • 1 Lubrication system components - remove and install
    56
  • 1.1 Oil sump - remove and install
    59
  • 1.2 Oil pump - remove and install
    61
  • 1.3 Oil pressure switch F1 - check
    62
  • Cooling system
    64
  • 1 Cooling system components - remove and install
    64
  • 1.1 Cooling system components on the body side
    64
  • 1.2 Cooling system components on the engine side
    66
  • 1.3 Connection diagram of the coolant hoses
    67
  • 1.4 Coolant - drain and fill
    68
  • 1.5 Radiator - remove and install
    71
  • 1.6 Water pump - remove and install
    72
  • 1.7 Thermostatic valve - remove and install
    74
  • Fuel supply system
    77
  • 1 Fuel supply system components - remove and install
    77
  • 1.1 Fuel tank with accessories - remove and install
    77
  • 1.2 Fuel filter - repair
    80
  • 1.3 Safety measures for work on the fuel supply
    81
  • 1.4 Rules for cleanliness
    81
  • 1.5 Fuel tank - remove and install
    82
  • 1.6 Pre-fuel supply pump - remove and install
    84
  • 1.7 Fuel level measurer - remove and install
    86
  • 1.8 Throttle control system - repair
    86
  • Supply system - fuel injection (diesel)
    88
  • 1 Diesel direct injection system - repair
    88
  • 1.1 Safety measures
    88
  • 1.2 Injection pump - repair
    88
  • 1.3 Intake manifold - remove and install
    91
  • 1.4 Injection pump - remove and install
    92
  • 1.5 Injectors - remove and install
    96
  • 1.6 Injectors - check
    97
  • 2 Diesel direct injection system control unit J248
    99
  • 2.1 Diesel direct injection system control unit J248 - remove and install
    99
  • 2.3 Functions and components - adjust
    101
  • Exhaust system
    102
  • 1 Exhaust system components - remove and install
    102
  • 2 Exhaust gas recirculation system components - remove and install
    104
  • 2.1 Vacuum hose connection diagram
    105
  • 2.2 Exhaust gas recirculation valve N18 - check
    105
  • Chamber pre-heating system
    107
  • 1 Chamber pre-heating system - check
    107
  • 1.1 Pre-heating spark plugs - check
    107
Manufacturer's designation 4-Cylinder diesel engine (Engine 1.9 l)
Manufacturer Volkswagen
Suitable for FOX (2010)
Suitable car types 5Z7
Engine code ASY
Category Reparaturanleitung

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