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Electrical equipment

For FOX

Original Volkswagen repair manual


19,30 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

7.005 KB

237 Sites

Detailed technical data

Immediately readable

This repair manual contains: Battery A - guidelines, Starter, Combined instrument (up to the model 2010), Windshield wiper system, Rear window washer, Tightening torque, Headlights - check adjustment, License plate light, Ignition/start switch and key cylinder, Horns, Auxiliary parking system (PDC), Vehicle diagnosis, measurement and information system, Fuse and relay support, Coupling stations and engine compartment bellows lid, Control unit and Repairs of wiring harnesses and connections. Show more
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Repair manual FOX Electrical equipment PDF download has the following content:

Chapter overview

  • Starter, alternator, battery
    1
  • 1 Battery A - guidelines
    1
  • 1.1 Fundamental principles for the subject Battery A
    1
  • 1.2 Battery types
    1
  • 1.3 Warning notes and safety rules
    2
  • 1.4 Connection terminals of Battery A
    3
  • 2 Battery A - Check
    5
  • 2.1 Check sequence of a battery
    5
  • 2.2 Visual checking
    5
  • 2.3 Inspection of Battery A equipped with charge eye (peephole viewer)
    6
  • 2.4 Inspection of Battery A of low maintenance
    7
  • 2.5 Check of the resting voltage of Battery A
    10
  • 2.6 Charge inspection of Battery A
    11
  • 3 Battery A - charge
    16
  • 3.1 Onboard supply charger unit VAS 5095 A
    16
  • 3.2 Onboard supply charger unit VAS 5900
    20
  • 3.3 Delphi Battery - charge procedure
    30
  • 3.4 Fully discharged batteries
    33
  • 4 Battery A - Disconnect and connect
    34
  • 4.1 Disconnecting
    34
  • 4.2 Connect
    36
  • 5 Battery A - Remove and install
    38
  • 5.1 Removal
    38
  • 5.2 Installation
    40
  • 5.3 Console of Battery A - Remove and install
    41
  • 5.4 Tightening torques - Battery
    42
  • 6 Starter
    43
  • 6.1 Starter B - Remove and install
    43
  • 6.2 Starter B (Manufactured by Valeo) - Disassemble and assemble
    45
  • 6.3 Starter B (Manufactured by Bosch) - disassemble and assemble
    49
  • 6.4 Tightening torques - Starter
    59
  • 7 Alternator
    60
  • 7.1 Generator (Alternator) C - Attaching cable (B+)
    61
  • 7.2 Poly-V Belt of Generator (Alternator) C - Check
    61
  • 7.3 Alternator with Poly-V belt (all motorizations, except CCRA, CFZA) - assembly overview
    62
  • 7.6 Voltage regulator (Bosch) - remove and install
    69
  • 7.7 Voltage regulator (Valeo) - remove and install
    70
  • 7.8 Poly-V belt alternator pulley - replace
    71
  • 7.9 Tightening torques - Alternator
    73
  • Instrument case, indicators
    74
  • 1 Combined instrument (up to the model 2010)
    74
  • 1.1 Combined instrument - replace
    74
  • 1.2 Combined instrument - Remove and install
    75
  • 1.3 Combined instrument connector occupation
    76
  • 1.4 Control lamp symbology on the combined instrument
    77
  • 1.5 Tightening torque
    78
  • 2 Combined instrument (up from model-year 2011)
    79
  • 2.1 Location and Indication of defects
    79
  • 2.2 Combined instrument K - replace
    79
  • 2.3 Combined instrument K - remove and install
    81
  • 2.4 Combined instrument K - description of rear part
    82
  • 2.5 Combined instrument K - connector pinout
    83
  • 2.6 Combined instrument K - control light symbols
    84
  • Windshield wiper and washer, rear window and headlights
    86
  • 1 Windshield wiper system
    86
  • 1.1 Windshield wiper system - Assembly overview
    87
  • 1.2 Windshield wiper blade and arm set - remove and install
    87
  • 1.3 Windshield wiper mechanism - remove and install
    88
  • 1.4 Windshield wiper blade - remove and install
    89
  • 1.5 Windshield wiper blade resting position - adjust
    90
  • 1.6 Blade application angle on the windshield - adjust
    90
  • 1.7 Windshield wiper motor V - disassemble and assemble
    91
  • 2 Windshield washer system
    93
  • 2.1 Windshield washer system - assembly overview
    94
  • 2.2 Reservoir for the windshield washer system - remove and install
    94
  • 2.3 Windshield washer pump V5 and/or Rear window washer pump V13 - remove and install
    95
  • 2.4 Windshield washer system spray nozzles - replace
    95
  • 2.5 Windshield washer system spray nozzles - adjust
    96
  • 3 Rear window wiper system
    97
  • 3.1 Rear window wiper and washer system - assembly overview
    98
  • 3.2 Rear window wiper arm - remove and install
    98
  • 3.3 Rear window wiper engine - remove and install
    99
  • 3.4 Rear window wiper blade resting position - adjust
    99
  • 3.5 Rear window wiper blade - remove and install
    100
  • 4 Rear window washer
    101
  • 4.1 Rear window washer - assembly overview
    101
  • 4.2 Rear window washer system spray nozzle - adjust
    101
  • 4.3 Spray nozzle - replace
    102
  • 5 Tightening torque
    104
  • Switches, lights and external lamps
    105
  • 1 Main headlights - single parabola (up to model-year 2010)
    105
  • 1.1 Main headlights - assembly overview
    105
  • 1.2 Main headlights (single) - remove and install
    105
  • 1.3 Headlights - adjust
    106
  • 1.4 Lamps - replace
    107
  • 2 Main headlights - double parabola (up to model-year 2010)
    109
  • 2.1 Main headlights (double parabola) - assembly overview
    109
  • 2.2 Main headlights (double parabola) - remove and install
    109
  • 2.3 Headlights - adjust
    110
  • 2.4 Lamps - replace
    111
  • 3 Main headlights (up from model-year 2011)
    113
  • 3.1 Main headlights - assembly overview
    114
  • 3.2 Main headlights (single parabola) - remove and install
    115
  • 3.3 Main headlights (double parabola) - remove and install
    116
  • 3.4 Main headlight lamps (single parabola) - replace
    117
  • 3.5 Main headlight lamps (double parabola) - replace
    119
  • 4 Fog headlights (up to model-year 2010)
    122
  • 4.1 Fog headlights - assembly overview
    122
  • 4.2 Fog lights - remove and install
    122
  • 4.3 Fog headlight lamp - replace
    123
  • 5 Fog headlights (up from model-year 2011)
    124
  • 5.1 Fog headlights - assembly overview
    125
  • 5.2 Fog lights - remove and install
    125
  • 6 Fog lights (Suran Cross/Space Cross models)
    128
  • 6.1 Fog headlights - assembly overview
    129
  • 6.2 Fog lights - remove and install
    129
  • 6.3 Left fog light lamp L22 and/or Right fog light lamp L23 - replace
    131
  • 7 Headlights - check adjustment
    134
  • 7.1 Check headlight adjustment (with the new inspection display without 15° adjustment line)
    135
  • 7.2 Headlights - adjust
    136
  • 8 Side turn signal lights (up from model-year 2011)
    138
  • 8.1 Side indicator lights incorporated to external rearview mirrors
    138
  • 9 Tail lights (up to the model 2010)
    139
  • 9.1 Tail lights - assembly overview
    139
  • 9.2 Tail light - remove and install
    140
  • 9.3 Tail light on the luggage compartment cover - remove and install
    141
  • 10 Tail lights (up to model-year 2011)
    143
  • 10.1 Tail lights - assembly overview
    143
  • 10.2 Tail light - remove and install
    144
  • 10.3 Tail light on the luggage compartment cover - remove and install
    146
  • 11 License plate light
    148
  • 11.1 License plate light - remove and install
    148
  • 11.2 License plate light X - change the lamp
    149
  • 12 Auxiliary brake light
    150
  • 12.1 Auxiliary brake light - remove and install
    150
  • 13 Switch set
    152
  • 14 Steering lock set
    154
  • 14.1 Steering lock set - remove and install
    154
  • 15 Ignition/start switch and key cylinder
    156
  • 15.1 Key cylinder - remove and install
    156
  • 15.2 Ignition switch D - remove and install
    158
  • 15.3 Ignition switch D - occupation of pins
    158
  • 16 Tightening torque
    159
  • Switches, lights and internal bulbs, alarm
    160
  • 1 Lights and internal switches
    160
  • 1.1 Light switch - remove and install
    160
  • 1.2 Instrument panel switches (up to model-year 2010) - remove and install
    160
  • 1.3 Instrument panel switches (up from model-year 2011) - remove and install
    161
  • 1.4 Front internal light W1 with reading light
    162
  • 1.5 Rear interior light W43 - remove and install
    166
  • 1.6 Vanity mirror lighting - removal and installation
    166
  • 1.7 Glove compartment light W6
    167
  • 2 Front door lights and switches
    169
  • 2.1 Front interior light switch. (door contact) E459 - remove and install
    169
  • 2.2 Front/rear window drive switches and window block switch - remove and install
    170
  • 2.5 Interior locking switch, driver side E150 - remove and install
    172
  • 3 Lights and switches in the boot
    173
  • 3.1 Trunk lighting switch F5 - remove and install
    173
  • 3.2 Trunk lighting W3 - remove and install
    173
  • 3.3 12 V socket in the luggage compartment
    174
  • 4 Horns
    176
  • 4.1 Horn - assembly overview
    176
  • 4.2 Horn - remove and install
    176
  • 4.3 Alarm horn - remove and install
    177
  • 4.4 Alarm horn for diesel engines - remove and install
    178
  • 4.5 Horn activator H
    178
  • 5 Immobilizer (up to the model 2010)
    180
  • 5.1 Immobilizer control unit - remove and install
    180
  • 5.2 Immobilizer reading coil D2 - remove and install
    180
  • 5.3 Transponder
    180
  • 5.4 Ignition key
    180
  • 6 Immobilizer (up from model-year 2011)
    182
  • 6.1 Immobilizer control unit J362 - replace
    182
  • 6.2 Immobilizer reading coil D2 - remove and install
    182
  • 6.3 Ignition key - variable code transponder
    182
  • 6.4 Ignition key - adapt to immobilizer
    182
  • 6.5 Ignition key - replace the Battery A
    182
  • 7 Tracker (up from model-year 2012)
    183
  • 7.1 Tracker - assembly overview
    183
  • 7.2 Tracker antenna - remove and install
    184
  • 7.3 Tracker - remove and install
    186
  • 8 Alarm
    187
  • 8.1 Alarm - activate and deactivate
    187
  • 8.2 Ultrasound sensor for the alarm system G209 - remove and install
    188
  • 9 Auxiliary parking system (PDC)
    189
  • 9.1 Auxiliary parking system - assembly overview
    190
  • 9.2 Control unit for parking aid J446 - remove and install
    190
  • 9.3 Warning buzzer for rear parking aid H15 - remove and install
    192
  • 9.4 Auxiliary parking sensor - remove and install
    193
  • 10 Tightening torque
    195
  • Cables and wiring harnesses
    196
  • 1 Vehicle diagnosis, measurement and information system
    196
  • 1.1 Diagnosis, Measurement and Information System VAS 5051A/52 - connect .
    196
  • 2 Fuse and relay support
    198
  • 2.1 Fuse and relay support - remove and install
    198
  • 3 Coupling stations and engine compartment bellows lid
    199
  • 3.1 Coupling station on pillar A - assembly overview
    199
  • 3.2 Coupling station on pillar B - assembly overview
    200
  • 3.3 Caul lid on engine compartment partition panel - remove and install
    200
  • 4 Fuse box
    201
  • 4.1 Fuse box - remove and install
    201
  • 5 Control unit
    206
  • 5.1 Central control unit for the convenience system J393
    206
  • 5.2 Control unit of lights with windshield wiper functions J917
    207
  • 6 Repairs of wiring harnesses and connections
    208
  • 6.1 Wiring harness repair set
    208
  • 6.2 Description of tools
    208
  • 6.3 General notes on repair works on the vehicle electrical system
    210
  • 6.4 Wiring harness repairs
    211
  • 6.5 Repair of connectors terminals
    220
  • 6.6 Unlock and disassemble connectors
    224
Manufacturer's designation Electrical equipment
Manufacturer Volkswagen
Suitable for FOX (2010)
Suitable car types 5Z7
Category Reparaturanleitung

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