Electrical equipment

Chapter overview

• Starter, alternator, battery
  1
• 1 Battery A - guidelines
  1
• 1.1 Fundamental principles for the subject Battery A
  1
• 1.2 Battery types
  1
• 1.3 Warning notes and safety rules
  2
• 1.4 Connection terminals of Battery A
  3
• 2 Battery A - Check
  5
• 2.1 Check sequence of a battery
  5
• 2.2 Visual checking
  5
• 2.3 Inspection of Battery A equipped with charge eye (peephole viewer)
  6
• 2.4 Inspection of Battery A of low maintenance
  7
• 2.5 Check of the resting voltage of Battery A
  10
• 2.6 Charge inspection of Battery A
  11
• 3 Battery A - charge
  16
• 3.1 Onboard supply charger unit VAS 5095 A
  16
• 3.2 Onboard supply charger unit VAS 5900
  20
• 3.3 Delphi Battery - charge procedure
  30
• 3.4 Fully discharged batteries
  33
• 4 Battery A - Disconnect and connect
  34
• 4.1 Disconnecting
  34
• 4.2 Connect
  36
• 5 Battery A - Remove and install
  38
• 5.1 Removal
  38
• 5.2 Installation
  40
• 5.3 Console of Battery A - Remove and install
  41
• 5.4 Tightening torques - Battery
  42
• 6 Starter
  43
• 6.1 Starter B - Remove and install
  43
• 6.2 Starter B (Manufactured by Valeo) - Disassemble and assemble
  45
• 6.3 Starter B (Manufactured by Bosch) - disassemble and assemble
  49
• 6.4 Tightening torques - Starter
  59
• 7 Alternator
  60
• 7.1 Generator (Alternator) C - Attaching cable (B+)
  61
• 7.2 Poly-V Belt of Generator (Alternator) C - Check
  61
• 7.3 Alternator with Poly-V belt (all motorizations, except CCRA, CFZA) - assembly overview
  62
• 7.6 Voltage regulator (Bosch) - remove and install
  69
• 7.7 Voltage regulator (Valeo) - remove and install
  70
• 7.8 Poly-V belt alternator pulley - replace
  71
• 7.9 Tightening torques - Alternator
  73
• Instrument case, indicators
  74
• 1 Combined instrument (up to the model 2010)
  74
• 1.1 Combined instrument - replace
  74
• 1.2 Combined instrument - Remove and install
  75
• 1.3 Combined instrument connector occupation
  76
• 1.4 Control lamp symbology on the combined instrument
  77
• 1.5 Tightening torque
  78
• 2 Combined instrument (up from model-year 2011)
  79
• 2.1 Location and Indication of defects
  79
• 2.2 Combined instrument K - replace
  79
• 2.3 Combined instrument K - remove and install
  81
• 2.4 Combined instrument K - description of rear part
  82
• 2.5 Combined instrument K - connector pinout
  83
• 2.6 Combined instrument K - control light symbols
  84
• Windshield wiper and washer, rear window and headlights
  86
• 1 Windshield wiper system
  86
• 1.1 Windshield wiper system - Assembly overview
  87
• 1.2 Windshield wiper blade and arm set - remove and install
  87
• 1.3 Windshield wiper mechanism - remove and install
  88
• 1.4 Windshield wiper blade - remove and install
  89
• 1.5 Windshield wiper blade resting position - adjust
  90
• 1.6 Blade application angle on the windshield - adjust
  90
• 1.7 Windshield wiper motor V - disassemble and assemble
  91
• 2 Windshield washer system
  93
• 2.1 Windshield washer system - assembly overview
  94
• 2.2 Reservoir for the windshield washer system - remove and install
  94
• 2.3 Windshield washer pump V5 and/or Rear window washer pump V13 - remove and install
  95
• 2.4 Windshield washer system spray nozzles - replace
  95
• 2.5 Windshield washer system spray nozzles - adjust
  96
• 3 Rear window wiper system
  97
• 3.1 Rear window wiper and washer system - assembly overview
  98
• 3.2 Rear window wiper arm - remove and install
  98
• 3.3 Rear window wiper engine - remove and install
  99
• 3.4 Rear window wiper blade resting position - adjust
  99
• 3.5 Rear window wiper blade - remove and install
  100
• 4 Rear window washer
  101
• 4.1 Rear window washer - assembly overview
  101
• 4.2 Rear window washer system spray nozzle - adjust
  101
• 4.3 Spray nozzle - replace
  102
• 5 Tightening torque
  104
• Switches, lights and external lamps
  105
• 1 Main headlights - single parabola (up to model-year 2010)
  105
• 1.1 Main headlights - assembly overview
  105
• 1.2 Main headlights (single) - remove and install
  105
• 1.3 Headlights - adjust
  106
• 1.4 Lamps - replace
  107
• 2 Main headlights - double parabola (up to model-year 2010)
  109
• 2.1 Main headlights (double parabola) - assembly overview
  109
• 2.2 Main headlights (double parabola) - remove and install
  109
• 2.3 Headlights - adjust
  110
• 2.4 Lamps - replace
  111
• 3 Main headlights (up from model-year 2011)
  113
• 3.1 Main headlights - assembly overview
  114
• 3.2 Main headlights (single parabola) - remove and install
  115
• 3.3 Main headlights (double parabola) - remove and install
  116
• 3.4 Main headlight lamps (single parabola) - replace
  117
• 3.5 Main headlight lamps (double parabola) - replace
  119
• 4 Fog headlights (up to model-year 2010)
  122
• 4.1 Fog headlights - assembly overview
  122
• 4.2 Fog lights - remove and install
  122
• 4.3 Fog headlight lamp - replace
  123
• 5 Fog headlights (up from model-year 2011)
  124
• 5.1 Fog headlights - assembly overview
  125
• 5.2 Fog lights - remove and install
  125
• 6 Fog lights (Suran Cross/Space Cross models)
  128
• 6.1 Fog headlights - assembly overview
  129
• 6.2 Fog lights - remove and install
  129
• 6.3 Left fog light lamp L22 and/or Right fog light lamp L23 - replace
  131
• 7 Headlights - check adjustment
  134
• 7.1 Check headlight adjustment (with the new inspection display without 15° adjustment line)
  135
• 7.2 Headlights - adjust
  136
• 8 Side turn signal lights (up from model-year 2011)
  138
• 8.1 Side indicator lights incorporated to external rearview mirrors
  138
• 9 Tail lights (up to the model 2010)
  139
• 9.1 Tail lights - assembly overview
  139
• 9.2 Tail light - remove and install
  140
• 9.3 Tail light on the luggage compartment cover - remove and install
  141
• 10 Tail lights (up to model-year 2011)
  143
• 10.1 Tail lights - assembly overview
  143
• 10.2 Tail light - remove and install
  144
• 10.3 Tail light on the luggage compartment cover - remove and install
  146
• 11 License plate light
  148
• 11.1 License plate light - remove and install
  148
• 11.2 License plate light X - change the lamp
  149
• 12 Auxiliary brake light
  150
• 12.1 Auxiliary brake light - remove and install
  150
• 13 Switch set
  152
• 14 Steering lock set
  154
• 14.1 Steering lock set - remove and install
  154
• 15 Ignition/start switch and key cylinder
  156
• 15.1 Key cylinder - remove and install
  156
• 15.2 Ignition switch D - remove and install
  158
• 15.3 Ignition switch D - occupation of pins
  158
• 16 Tightening torque
  159
• Switches, lights and internal bulbs, alarm
  160
• 1 Lights and internal switches
  160
• 1.1 Light switch - remove and install
  160
• 1.2 Instrument panel switches (up to model-year 2010) - remove and install
  160
• 1.3 Instrument panel switches (up from model-year 2011) - remove and install
  161
• 1.4 Front internal light W1 with reading light
  162
• 1.5 Rear interior light W43 - remove and install
  166
• 1.6 Vanity mirror lighting - removal and installation
  166
• 1.7 Glove compartment light W6
  167
• 2 Front door lights and switches
  169
• 2.1 Front interior light switch. (door contact) E459 - remove and install
  169
• 2.2 Front/rear window drive switches and window block switch - remove and install
  170
• 2.5 Interior locking switch, driver side E150 - remove and install
  172
• 3 Lights and switches in the boot
  173
• 3.1 Trunk lighting switch F5 - remove and install
  173
• 3.2 Trunk lighting W3 - remove and install
  173
• 3.3 12 V socket in the luggage compartment
  174
• 4 Horns
  176
• 4.1 Horn - assembly overview
  176
• 4.2 Horn - remove and install
  176
• 4.3 Alarm horn - remove and install
  177
• 4.4 Alarm horn for diesel engines - remove and install
  178
• 4.5 Horn activator H
  178
• 5 Immobilizer (up to the model 2010)
  180
• 5.1 Immobilizer control unit - remove and install
  180
• 5.2 Immobilizer reading coil D2 - remove and install
  180
• 5.3 Transponder
  180
• 5.4 Ignition key
  180
• 6 Immobilizer (up from model-year 2011)
  182
• 6.1 Immobilizer control unit J362 - replace
  182
• 6.2 Immobilizer reading coil D2 - remove and install
  182
• 6.3 Ignition key - variable code transponder
  182
• 6.4 Ignition key - adapt to immobilizer
  182
• 6.5 Ignition key - replace the Battery A
  182
• 7 Tracker (up from model-year 2012)
  183
• 7.1 Tracker - assembly overview
  183
• 7.2 Tracker antenna - remove and install
  184
• 7.3 Tracker - remove and install
  186
• 8 Alarm
  187
• 8.1 Alarm - activate and deactivate
  187
• 8.2 Ultrasound sensor for the alarm system G209 - remove and install
  188
• 9 Auxiliary parking system (PDC)
  189
• 9.1 Auxiliary parking system - assembly overview
  190
• 9.2 Control unit for parking aid J446 - remove and install
  190
• 9.3 Warning buzzer for rear parking aid H15 - remove and install
  192
• 9.4 Auxiliary parking sensor - remove and install
  193
• 10 Tightening torque
  195
• Cables and wiring harnesses
  196
• 1 Vehicle diagnosis, measurement and information system
  196
• 1.1 Diagnosis, Measurement and Information System VAS 5051A/52 - connect .
  196
• 2 Fuse and relay support
  198
• 2.1 Fuse and relay support - remove and install
  198
• 3 Coupling stations and engine compartment bellows lid
  199
• 3.1 Coupling station on pillar A - assembly overview
  199
• 3.2 Coupling station on pillar B - assembly overview
  200
• 3.3 Caul lid on engine compartment partition panel - remove and install
  200
• 4 Fuse box
  201
• 4.1 Fuse box - remove and install
  201
• 5 Control unit
  206
• 5.1 Central control unit for the convenience system J393
  206
• 5.2 Control unit of lights with windshield wiper functions J917
  207
• 6 Repairs of wiring harnesses and connections
  208
• 6.1 Wiring harness repair set
  208
• 6.2 Description of tools
  208
• 6.3 General notes on repair works on the vehicle electrical system
  210
• 6.4 Wiring harness repairs
  211
• 6.5 Repair of connectors terminals
  220
• 6.6 Unlock and disassemble connectors
  224