5 - Speed automated transmission 0C3

Chapter overview

• Technical data
  1
• 1 Transmission identification
  1
• 1.1 Location on transmission
  1
• 1.2 Prefix, correspondence, transmission ratio, filling volume
  1
• 2 Transmission assembly scheme
  3
• 2.1 Nomenclature
  3
• 2.2 Gear ratios
  4
• 3 Gearbox ratio calculation“i”
  5
• 4 General repair instructions
  6
• 4.1 Gearbox
  6
• 4.2 Gaskets and retainers
  6
• 4.3 Screws, nuts
  7
• 4.4 Roller Bearings
  7
• 4.5 Adjustment shims
  7
• 4.6 Synchronizer rings
  7
• Clutch - control system
  8
• 1 Clutch drive mechanism - repair
  8
• 1.1 Hydraulic system - assembly overview
  8
• 1.2 Clutch hydraulic drive slave cylinder - remove and install
  9
• 2 Clutch drive mechanism - repair
  11
• 3 Clutch - repair
  13
• Drive, housing
  16
• 1 Diagnosis, measurement and information system
  16
• 1.1 Connect
  16
• 2 Electronic components and installation locations
  18
• 3 Selector lever
  24
• 3.1 Selector lever - general overview of assembly
  24
• 3.2 Selector lever handle - remove and install
  25
• 3.3 Upper selector lever cover - remove and install
  26
• 3.4 Selector lever - remove and install
  27
• 3.5 Lower selector lever cover - remove and install
  28
• 3.6 Selection lever bellows - adjust
  29
• 3.7 Selector lever operating positions - check
  30
• 4 Gear selection mechanism - remove and install
  31
• 4.1 Gear selection mechanism - assembly overview
  31
• 4.2 Gear selection mechanism - remove and install
  32
• 5 Gear selection mechanism - disassemble and assemble
  39
• 5.1 Gear selection mechanism - assembly overview
  40
• 5.2 Valve set - assembly overview
  43
• 5.3 Valve set - remove and install
  44
• 5.4 Slave cylinder high-pressure tube - remove and install
  44
• 5.5 Pressure tube - remove and install
  45
• 5.6 Maximum pressure valve - remove and install
  45
• 5.7 Transmission hydraulic pressure sensor G270 - Remove and install
  46
• 5.9 Hydraulic transmission pump V387 - Remove and install
  47
• 5.10 Hydraulic oil reservoir - remove and install
  48
• 5.11 Return tube - remove and install
  49
• 5.12 Wiring harness - remove and install
  49
• 5.13 Connector bracket (wiring harness) - remove and install
  51
• 5.14 Tightening torque
  51
• 6 Transmission - remove and install
  52
• 6.1 Removal
  53
• 6.2 Installation
  58
• 7 Transmission oil level - check and replenish
  62
• 7.1 Oil level - check
  62
• 7.2 Oil level - replenish
  62
• 8 Oil level for the gear selection mechanism - check and replenish
  63
• 8.1 Oil level - check
  63
• 8.2 Oil level - replenish
  64
• 9 Transmission - disassemble and assemble
  65
• 9.1 Transmission - assembly overview
  66
• 9.2 I - Transmission case cover and 5nd. gear
  67
• 9.3 II - Clutch case
  68
• 10 Transmission and clutch cases - repair
  78
• 11 Selection forks - disassemble and assemble
  84
• Gears and shafts
  88
• 1 Primary shaft - disassemble and assemble
  88
• 2 Pinion shaft - disassemble and assemble
  99
• Transmission shafts, differential
  107
• 1 Retainer for the propelling flange - replace
  107
• 1.1 Left propelling flange retainer - replace
  107
• 1.2 Right propelling flange retainer - replace
  109
• 2 Differential - repair
  111
• 2.1 Differential - disassemble and assemble
  111
• 2.2 Differential - adjust
  119