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5 - Speed automated transmission 0C3

For FOX

Original Volkswagen repair manual


11,25 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

5.300 KB

126 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch drive mechanism - repair, Diagnosis, measurement and information system, Selector lever, Gear selection mechanism - disassemble and assemble and Retainer for the propelling flange - replace. Show more
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Repair manual FOX 5 - Speed automated transmission 0C3 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Transmission identification
    1
  • 1.1 Location on transmission
    1
  • 1.2 Prefix, correspondence, transmission ratio, filling volume
    1
  • 2 Transmission assembly scheme
    3
  • 2.1 Nomenclature
    3
  • 2.2 Gear ratios
    4
  • 3 Gearbox ratio calculation“i”
    5
  • 4 General repair instructions
    6
  • 4.1 Gearbox
    6
  • 4.2 Gaskets and retainers
    6
  • 4.3 Screws, nuts
    7
  • 4.4 Roller Bearings
    7
  • 4.5 Adjustment shims
    7
  • 4.6 Synchronizer rings
    7
  • Clutch - control system
    8
  • 1 Clutch drive mechanism - repair
    8
  • 1.1 Hydraulic system - assembly overview
    8
  • 1.2 Clutch hydraulic drive slave cylinder - remove and install
    9
  • 2 Clutch drive mechanism - repair
    11
  • 3 Clutch - repair
    13
  • Drive, housing
    16
  • 1 Diagnosis, measurement and information system
    16
  • 1.1 Connect
    16
  • 2 Electronic components and installation locations
    18
  • 3 Selector lever
    24
  • 3.1 Selector lever - general overview of assembly
    24
  • 3.2 Selector lever handle - remove and install
    25
  • 3.3 Upper selector lever cover - remove and install
    26
  • 3.4 Selector lever - remove and install
    27
  • 3.5 Lower selector lever cover - remove and install
    28
  • 3.6 Selection lever bellows - adjust
    29
  • 3.7 Selector lever operating positions - check
    30
  • 4 Gear selection mechanism - remove and install
    31
  • 4.1 Gear selection mechanism - assembly overview
    31
  • 4.2 Gear selection mechanism - remove and install
    32
  • 5 Gear selection mechanism - disassemble and assemble
    39
  • 5.1 Gear selection mechanism - assembly overview
    40
  • 5.2 Valve set - assembly overview
    43
  • 5.3 Valve set - remove and install
    44
  • 5.4 Slave cylinder high-pressure tube - remove and install
    44
  • 5.5 Pressure tube - remove and install
    45
  • 5.6 Maximum pressure valve - remove and install
    45
  • 5.7 Transmission hydraulic pressure sensor G270 - Remove and install
    46
  • 5.9 Hydraulic transmission pump V387 - Remove and install
    47
  • 5.10 Hydraulic oil reservoir - remove and install
    48
  • 5.11 Return tube - remove and install
    49
  • 5.12 Wiring harness - remove and install
    49
  • 5.13 Connector bracket (wiring harness) - remove and install
    51
  • 5.14 Tightening torque
    51
  • 6 Transmission - remove and install
    52
  • 6.1 Removal
    53
  • 6.2 Installation
    58
  • 7 Transmission oil level - check and replenish
    62
  • 7.1 Oil level - check
    62
  • 7.2 Oil level - replenish
    62
  • 8 Oil level for the gear selection mechanism - check and replenish
    63
  • 8.1 Oil level - check
    63
  • 8.2 Oil level - replenish
    64
  • 9 Transmission - disassemble and assemble
    65
  • 9.1 Transmission - assembly overview
    66
  • 9.2 I - Transmission case cover and 5nd. gear
    67
  • 9.3 II - Clutch case
    68
  • 10 Transmission and clutch cases - repair
    78
  • 11 Selection forks - disassemble and assemble
    84
  • Gears and shafts
    88
  • 1 Primary shaft - disassemble and assemble
    88
  • 2 Pinion shaft - disassemble and assemble
    99
  • Transmission shafts, differential
    107
  • 1 Retainer for the propelling flange - replace
    107
  • 1.1 Left propelling flange retainer - replace
    107
  • 1.2 Right propelling flange retainer - replace
    109
  • 2 Differential - repair
    111
  • 2.1 Differential - disassemble and assemble
    111
  • 2.2 Differential - adjust
    119
Manufacturer's designation 5 - Speed automated transmission 0C3
Manufacturer Volkswagen
Suitable for FOX (2010)
Suitable car types 5Z7
Transmission designations 02S
Transmission types JAU, FND, GPS, GQM, GQP, HGG, GXV, GQN, GQL, GLB, FYG, FNG, JXR, JYG, JYJ, JYL, KKP, KVY, KRX, HHS, HXP, HYG, JCK, JCQ, KRZ, KVT, KVV, KVW, KVX, KVZ, KWA, KWB, KWC, KWD, LKA, MDP, MUE, MUF, MAW, MCB, MFR, MJJ, MUJ, MYP, JCN, JWX, JCL, JCM, JCP, JWN, JWP, JXP, JYH, JYK
Category Reparaturanleitung

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