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  • Examplepage for repair manual 3 Maintenance

Maintenance

For Caddy Kasten/Kombi / Polo Classic / Polo Variant

Original Volkswagen repair manual


14,73 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

3.212 KB

174 Sites

Detailed technical data

Immediately readable

This repair manual contains: Engine list, Service work, General information, Descriptions of work:, Exhaust emissions test and Glossary. Show more
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Repair manual Caddy Kasten/Kombi / Polo Classic / Polo Variant Maintenance PDF download has the following content:

Chapter overview

  • 1 Engine list
    1
  • 2 Service work
    6
  • 2.1 Service tables
    6
  • 2.2 Oil change service
    7
  • 2.3 Inspection service
    9
  • 2.4 Additional work based on time or distance
    14
  • 2.5 Delivery inspection
    16
  • 3 General information
    19
  • 3.1 Raising vehicle with lifting platform and trolley jack
    19
  • 3.2 Connecting vehicle diagnostic tester
    20
  • 3.3 Vehicle data sticker
    23
  • 3.4 Engine code and engine number
    23
  • 3.5 Vehicle identification number
    24
  • 3.6 Type plate
    24
  • 3.7 Countries where diesel has a high sulphur content
    24
  • 3.8 RME fuel (biodiesel)
    25
  • 3.9 Attaching “Your next service” sticker:
    26
  • 4 Descriptions of work:
    27
  • 4.1 Removing and installing engine compartment cover (noise insulation)
    28
  • 4.2 Driver and front passenger airbags: visual check of airbag units
    28
  • 4.3 Self-diagnosis: reading fault memories of all systems
    30
  • 4.4 Service interval display: resetting
    34
  • 4.5 Door arrester and securing pins: lubricating
    53
  • 4.6 Sunroof: checking function, cleaning and greasing guide rails
    54
  • 4.7 Electric windows: initialising
    54
  • 4.8 Clock: setting to correct time
    54
  • 4.9 Radio: activating anti-theft coding
    55
  • 4.10 Window wash/wipe system and headlight washer system: checking function and settings
    56
  • 4.12 Wheel securing bolts: tightening to specified torque
    64
  • 4.13 Tyres: checking condition, wear pattern, inflation pressure, tread depth
    66
  • 4.14 Engine oil level: checking
    71
  • 4.15 Engine oil: Draining or extracting and replenishing; renewing oil filter
    72
  • 4.17 V-belt: checking condition and tensioning
    77
  • 4.18 Poly V-belt: checking condition and tensioning belt
    78
  • 4.19 Boots: inspecting
    80
  • 4.20 Manual gearbox/final drive: checking oil level
    80
  • 4.21 Automatic gearbox: checking final drive oil level
    82
  • 4.22 Brake system: inspecting for leaks and damage
    83
  • 4.23 Front and rear brake pads/linings: checking thickness
    83
  • 4.24 Underbody protection: visual check for damage
    86
  • 4.25 Track rod ends: checking clearance, firm seating and boots
    86
  • 4.26 Swivel joints: inspecting
    87
  • 4.27 Cooling system: checking coolant level and frost protection
    87
  • 4.28 Spark plugs: renewing
    89
  • 4.29 Dust and pollen filter: renewing filter element
    95
  • 4.30 Camshaft drive belt: checking (petrol engine)
    97
  • 4.31 Toothed belt: checking for wear (SDI/TDI engines ►2000)
    98
  • 4.33 Toothed belt: checking condition and tension (diesel engine with engine code 1Y)
    102
  • 4.36 Air filter: cleaning housing and renewing filter element
    106
  • 4.37 Fuel filter: renewing (diesel engine)
    111
  • 4.38 Fuel filter: draining water (diesel engine)
    112
  • 4.39 Automatic gearbox: checking ATF level
    112
  • 4.40 Power assisted steering: checking fluid level
    119
  • 4.41 Changing brake fluid
    120
  • 4.42 Brake fluid level (dependent upon brake pad/lining wear): checking
    123
  • 4.43 Battery: checking battery terminal clamps for secure seating
    124
  • 4.44 Battery: checking
    126
  • 4.45 Idling speed: checking
    126
  • 4.46 Headlight adjustment: checking
    126
  • 4.47 Carry out road test
    130
  • 5 Exhaust emissions test
    131
  • 5.3 Exhaust emissions test for vehicles with petrol engine and OBD
    151
  • 5.4 Exhaust emissions test for diesel engines without OBD
    153
  • 6 Glossary
    169
Manufacturer's designation Maintenance
Manufacturer Volkswagen
Suitable for Caddy Kasten/Kombi (1996 - 2003) / Polo Classic / Polo Variant (1996 - 2002)
Suitable car types 9K, 6V
Category Wartungsanleitung

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