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  • Examplepage for repair manual Motronic inj. and ignition system (2-valve, roller rocker finger)
  • Examplepage for repair manual 2 Motronic inj. and ignition system (2-valve, roller rocker finger)
  • Examplepage for repair manual 3 Motronic inj. and ignition system (2-valve, roller rocker finger)

Motronic inj. and ignition system (2-valve, roller rocker finger)

For Caddy Kasten/Kombi / Polo Classic / Polo Variant

Original Volkswagen repair manual


13,34 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

1.789 KB

155 Sites

Detailed technical data

Immediately readable

This repair manual contains: General to self-diagnosis, Fault memory, Readiness code, Measured value blocks and Servicing injection system. Show more
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Repair manual Caddy Kasten/Kombi / Polo Classic / Polo Variant Motronic inj. and ignition system PDF download has the following content:

Chapter overview

  • Self-diagnosis
    1
  • 1 General to self-diagnosis
    1
  • 1.1 General to self-diagnosis
    1
  • 1.2 Features of self-diagnosis
    1
  • 1.3 Technical data of self-diagnosis
    1
  • 1.4 Significance of EPC warning lamp (fault lamp for electronic accelerator) in dash panel insert
    2
  • 1.5 Significance of exhaust emissions warning lamp
    3
  • 1.6 Connecting fault reader
    4
  • 2 Fault memory
    7
  • 2.1 Fault memory
    7
  • 2.2 Interrogating and erasing fault memory of engine control unit
    7
  • 2.3 Automatic test sequence
    8
  • 3 Fault table: SAE P0 codes
    9
  • 3.1 Fault table: SAE P0 codes
    9
  • 4 Fault table: SAE P1 codes
    13
  • 4.1 Fault table: SAE P1 codes
    13
  • 5 Final control diagnosis
    19
  • 5.1 Final control diagnosis
    19
  • 5.2 Performing final control diagnosis
    19
  • 6 Readiness code
    22
  • 6.1 Readiness code
    22
  • 6.2 Function
    22
  • 6.3 Reading readiness code
    22
  • 6.4 Generating readiness code
    23
  • 7 Measured value blocks
    29
  • 7.1 Measured value blocks
    29
  • 7.2 Safety precautions
    29
  • 7.3 Read measured value block
    29
  • 8 Evaluating measured value blocks, display groups 0...9 -Basic functions-
    31
  • 8.1 Evaluating measured value blocks, display groups 0...9 -Basic functions-
    31
  • 9 Evaluating measured value blocks, display groups 10...29 -Ignition-
    34
  • 9.1 Evaluating measured value blocks, display groups 10...29 -Ignition-
    34
  • 10 Evaluating measured value blocks, display grps 30...49, 99 -Lambda regulation-
    38
  • 10.1 Evaluating measured value blocks, display grps 30...49, 99 -Lambda regulation-
    38
  • 11 Evaluating measured value blocks, display groups 50...69 -Speed regulation-
    43
  • 11.1 Evaluating measured value blocks, display groups 50...69 -Speed regulation-
    43
  • 12 Evaluating measured value blocks, display groups 70...79 -Reducing emissions-
    46
  • 12.1 Evaluating measured value blocks, display groups 70...79 -Reducing emissions-
    46
  • 13 Evaluating measured value blocks, display group 100 -Readiness code-
    47
  • 13.1 Evaluating measured value blocks, display group 100 -Readiness code-
    47
  • Mixture preparation, Injection
    48
  • 1 Servicing injection system
    48
  • 1.1 Servicing injection system
    48
  • 1.2 Fitting locations overview
    48
  • 1.3 General notes on injection
    52
  • 1.4 Removing and installing parts of the injection system
    53
  • 1.5 Dismantling and assembling intake manifold
    62
  • 1.6 Dismantling and assembling fuel rail with injectors
    65
  • 1.7 Dismantling and assembling air cleaner
    68
  • 1.8 Safety precautions
    72
  • 1.9 Rules for cleanliness
    73
  • 1.10 Technical data
    73
  • 2 Checking components
    74
  • 2.1 Checking components
    74
  • 2.2 Checking Lambda probe heating before catalyst
    74
  • 2.3 Checking Lambda probe heating after catalyst
    78
  • 2.4 Checking throttle valve control part
    81
  • 2.5 Checking intake manifold pressure sender
    84
  • 2.6 Checking intake air temperature sender
    86
  • 2.7 Checking coolant temperature sender
    90
  • 2.8 Checking engine speed sender
    94
  • 2.9 Checking injectors
    96
  • 2.10 Checking fuel pressure regulator and holding pressure
    102
  • 2.11 Checking intake air system for leaks (unmetered air)
    106
  • 2.12 Checking intake air preheating
    107
  • 2.13 Checking vacuum valve
    107
  • 3 Checking functions
    109
  • 3.1 Checking functions
    109
  • 3.2 Idling check
    109
  • 3.3 Checking Lambda probe and Lambda regulation before catalyst
    111
  • 3.4 Checking Lambda probe and Lambda regulation after catalyst
    116
  • 3.5 Checking ageing of Lambda probe before catalyst
    120
  • 3.6 Checking engine operating mode
    121
  • 4 Engine control unit
    123
  • 4.1 Engine control unit
    123
  • 4.2 Checking control unit voltage supply
    123
  • 4.3 Procedure after voltage supply open circuit
    125
  • 4.4 Replacing engine control unit
    125
  • 4.5 Coding engine control unit
    126
  • 4.6 Adapting engine control unit to throttle valve control part
    127
  • 4.7 Adapting engine control unit to electronic immobilizer
    129
  • 5 Checking additional signals
    130
  • 5.1 Checking additional signals
    130
  • 5.2 Checking speed signal
    130
  • 5.3 Checking signal from/to air conditioning system
    132
  • 5.4 Checking signal from brake light switch and brake pedal switch
    133
  • 5.5 Checking rpm signal
    135
  • 5.6 Checking matching resistor of data bus
    136
  • Ignition system
    138
  • 1 Servicing ignition system
    138
  • 1.1 Servicing ignition system
    138
  • 1.2 General notes on ignition system
    138
  • 1.3 Removing and installing parts of the ignition system
    139
  • 1.4 Safety precautions
    142
  • 1.5 Test data, spark plugs
    142
  • 1.6 Checking Hall sender
    143
  • 1.7 Checking ignition transformer
    144
  • 1.8 Checking knock sensor
    148
  • 1.9 Check misfiring recognition
    150
Manufacturer's designation Motronic inj. and ignition system (2-valve, roller rocker finger)
Manufacturer Volkswagen
Suitable for Caddy Kasten/Kombi (1996 - 2003) / Polo Classic / Polo Variant (1996 - 2002)
Suitable car types 9K, 6V
Engine code ANW, AUD
Category Reparaturanleitung

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