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  • Examplepage for repair manual Direct injection and glow plug system with distributor pump
  • Examplepage for repair manual 2 Direct injection and glow plug system with distributor pump
  • Examplepage for repair manual 3 Direct injection and glow plug system with distributor pump

Direct injection and glow plug system with distributor pump

For Caddy Kasten/Kombi / Polo Classic / Polo Variant

Original Volkswagen repair manual


12,25 €7% VAT incl.

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  • English

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Language: English

Digital PDF file

1.847 KB

140 Sites

Detailed technical data

Immediately readable

This repair manual contains: Self-diagnosis, Fault table, Final control diagnosis, Measured value blocks, Servicing Diesel direct injection system, Checking components and functions, Checking additional signals, Replacing, coding and matching engine control unit and Checking glow plug system. Show more
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Repair manual Caddy Kasten/Kombi / Polo Classic / Polo Variant Direct injection and glow plug system with distributor pump PDF download has the following content:

Chapter overview

  • Self-diagnosis
    1
  • 1 Self-diagnosis
    1
  • 1.1 Self-diagnosis
    1
  • 1.2 Features of self-diagnosis
    1
  • 1.3 Technical data of self-diagnosis
    1
  • 1.4 Connecting fault reader V.A.G 1551 and selecting engine control unit
    2
  • 1.6 Interrogating fault memory
    6
  • 1.7 Erasing fault memory
    7
  • 2 Fault table
    9
  • 2.1 Fault table
    9
  • 3 Final control diagnosis
    24
  • 3.1 Final control diagnosis
    24
  • 3.2 Performing final control diagnosis
    24
  • 4 Measured value blocks
    29
  • 4.1 Measured value blocks
    29
  • 4.2 Safety precautions
    29
  • 4.3 Reading measured value block
    29
  • 4.4 Evaluating measured value blocks
    30
  • 4.5 Display group 009
    37
  • Mixture preparation, Injection
    47
  • 1 Servicing Diesel direct injection system
    47
  • 1.1 Servicing Diesel direct injection system
    47
  • 1.2 Safety precautions
    47
  • 1.3 Rules for cleanliness
    48
  • 1.4 Fitting locations overview
    48
  • 1.5 Servicing injection pump
    60
  • 1.6 Dismantling and assembling parts of intake manifold
    67
  • 1.7 Removing and installing air intake connecting piece
    75
  • 1.8 Removing and installing injection pump
    76
  • 1.9 Dynamically checking and adjusting commencement of injection
    81
  • 1.10 Removing and installing injectors
    84
  • 1.11 Checking injectors
    86
  • 1.12 Renewing injection timing device cover O-ring
    87
  • 2 Checking components and functions
    87
  • 2.1 Checking components and functions
    87
  • 2.2 Checking Diesel direct injection system voltage supply
    87
  • 2.3 Checking engine speed sender
    88
  • 2.4 Checking intake manifold pressure sender and elevation sender
    90
  • 2.5 Checking coolant temperature sender
    92
  • 2.6 Checking intake manifold temperature sender
    95
  • 2.7 Checking fuel temperature sender
    99
  • 2.8 Checking modulating piston movement sender and quantity adjuster
    101
  • 2.9 Checking needle lift sender
    105
  • 2.10 Checking injection timing regulation range
    107
  • 2.11 Checking air mass meter
    109
  • 2.12 Checking intake manifold flap change-over
    112
  • 2.13 Checking intake manifold flap change-over valve
    114
  • 2.14 Checking intake manifold flap motor
    117
  • 3 Checking additional signals
    119
  • 3.1 Checking additional signals
    119
  • 3.2 Checking speed signal
    119
  • 3.3 Checking signals from brake light switch and brake pedal switch
    121
  • 3.4 Checking signal from clutch pedal switch
    124
  • 3.5 Checking signals from/to air conditioning system
    126
  • 3.6 Checking engine speed signal
    129
  • 4 Replacing, coding and matching engine control unit
    130
  • 4.1 Replacing, coding and matching engine control unit
    130
  • 4.2 Replacing engine control unit
    130
  • 4.3 Coding engine control unit
    131
  • 4.4 Matching engine control unit to electronic immobilizer
    132
  • Glow plug system
    134
  • 1 Checking glow plug system
    134
  • 1.1 Checking glow plug system
    134
  • 1.2 Checking glow plugs
    135
Manufacturer's designation Direct injection and glow plug system with distributor pump
Manufacturer Volkswagen
Suitable for Caddy Kasten/Kombi (1996 - 2003) / Polo Classic / Polo Variant (1996 - 2002)
Suitable car types 9K, 6V
Engine code AGR, ALH, AQM, ASV, AYQ
Category Reparaturanleitung

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