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  • Examplepage for repair manual 5-speed manual gearbox 02K from 10.99
  • Examplepage for repair manual 2 5-speed manual gearbox 02K from 10.99
  • Examplepage for repair manual 3 5-speed manual gearbox 02K from 10.99

5-speed manual gearbox 02K from 10.99

For Caddy Kasten/Kombi / Polo Classic / Polo Variant

Original Volkswagen repair manual


14,36 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

3.981 KB

169 Sites

Detailed technical data

Immediately readable

This repair manual contains: Servicing clutch control, Removing and installing gearbox, Servicing gearbox housing and selector shaft and Adjustment overview. Show more
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Repair manual Caddy Kasten/Kombi / Polo Classic / Polo Variant 5-speed manual gearbox 02K from 10.99 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Gearbox identification
    1
  • 1.1 Gearbox identification
    1
  • 1.2 Code letters, assembly allocation, ratios, capacities
    2
  • 2 Transmission layout
    4
  • 2.1 Transmission layout
    4
  • 3 Calculating overall ratio "i"
    6
  • 3.1 Calculating overall ratio "i"
    6
  • 4 General repair instructions
    6
  • 4.1 General repair instructions
    6
  • Clutch
    9
  • 1 Servicing clutch control
    9
  • 1.1 Servicing clutch control
    9
  • 1.2 Assembly overview - Pedal cluster
    10
  • 1.3 Removing and installing over-centre spring
    13
  • 1.4 Removing and installing clutch pedal
    14
  • 1.5 Removing and installing mounting bracket
    16
  • 1.6 Assembly overview - Hydraulic system
    20
  • 1.7 Removing and installing master cylinder
    23
  • 1.8 Bleeding clutch system
    25
  • 2 Servicing clutch
    26
  • 2.1 Servicing clutch
    26
  • 2.2 Removing and installing clutch
    29
  • Controls, Housing
    32
  • 1 Servicing gear selector mechanism
    32
  • 1.1 Servicing gear selector mechanism
    32
  • 1.2 Installation position of gear selector mechanism
    32
  • 1.3 Removing and installing selector lever knob and gaiter
    35
  • 1.4 Assembly overview - Gearstick housing/gearstick
    36
  • 1.5 Assembly overview - gear selector relay points at gearbox
    41
  • 1.6 Removing and installing gear stick lever/selector rod
    45
  • 1.7 Adjusting gear selector mechanism
    47
  • 2 Removing and installing gearbox
    50
  • 2.1 Removing and installing gearbox
    50
  • 3 Checking gear oil
    64
  • 3.1 Checking gear oil
    64
  • 4 Dismantling and assembling gearbox
    65
  • 4.1 Dismantling and assembling gearbox
    65
  • 4.2 Overview
    66
  • 4.3 Assembly overview
    67
  • 4.4 Removing and installing gearbox housing cover and 5th gear
    68
  • 4.5 Removing and installing gearbox housing and selector mechanism
    70
  • 4.6 Removing and installing input shaft, output shaft (pinion shaft), differential and selector forks
    74
  • 4.7 Dismantling and assembling sequence
    80
  • 5 Servicing gearbox housing and selector shaft
    100
  • 5.1 Servicing gearbox housing and selector shaft
    100
  • 6 Servicing clutch housing
    107
  • 6.1 Servicing clutch housing
    107
  • 7 Servicing gearbox housing cover
    115
  • 7.1 Servicing gearbox housing cover
    115
  • Gears, Shafts
    120
  • 1 Dismantling and assembling input shaft
    120
  • 1.1 Dismantling and assembling input shaft
    120
  • 2 Dismantling and assembling output shaft
    132
  • 2.1 Dismantling and assembling output shaft
    132
  • 3 Adjusting output shaft
    143
  • 3.1 Adjusting output shaft
    143
  • Final drive, Differential
    147
  • 1 Renewing flanged shaft oil seals (gearbox installed)
    147
  • 1.1 Renewing flanged shaft oil seals (gearbox installed)
    147
  • 2 Dismantling and assembling differential
    150
  • 2.1 Dismantling and assembling differential
    150
  • 3 Adjustment overview
    161
  • 3.1 Adjustment overview
    161
  • 4 Adjusting differential
    162
  • 4.1 Adjusting differential
    162
Manufacturer's designation 5-speed manual gearbox 02K from 10.99
Manufacturer Volkswagen
Suitable for Caddy Kasten/Kombi (1996 - 2003) / Polo Classic / Polo Variant (1996 - 2002)
Suitable car types 9K, 6V
Transmission designations 02K
Transmission types HBN, FVW, EJH, EAZ, EAY, DUW, DUV, DUU, DUS, DSB, DRZ, ERT, DNZ, DLP, CZE, DRY, DUT, CZD, CHV, CZA, CZK, DGL, DGM
Category Reparaturanleitung

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