4-Cyl. injection engine (2 valve), Mechanics

Chapter overview

• Technical data
  1
• 1 Technical data
  1
• 1.1 Technical data
  1
• 1.2 Engine number
  1
• 1.3 Engine data
  1
• Removing and installing engine
  3
• 1 Removing and installing engine
  3
• 1.1 Removing and installing engine
  3
• 1.2 Notes on removing
  3
• 1.3 Notes on installing
  5
• 1.4 Tightening torques
  6
• 1.5 Assembly mountings
  7
• 1.6 Renewing engine carrier rubber mounting
  8
• 1.7 Additional information and removal instructions for vehicles with air conditioner
  9
• Crankshaft group
  10
• 1 Dismantling and assembling engine
  10
• 1.1 Dismantling and assembling engine
  10
• 1.2 Removing and installing ribbed belt
  21
• 1.3 Removing and installing toothed belt
  24
• 2 Removing and installing sealing flange and pressure plate/drive plate
  29
• 2.1 Removing and installing sealing flange and pressure plate/drive plate
  29
• 2.2 Removing and installing drive plate
  32
• 2.3 Renewing crankshaft oil seal - pulley end -
  34
• 3 Removing and installing crankshaft
  36
• 3.1 Removing and installing crankshaft
  36
• 3.2 Crankshaft dimensions
  38
• 4 Dismantling and assembling pistons and conrods
  39
• 4.1 Dismantling and assembling pistons and conrods
  39
• 4.2 Piston and cylinder dimensions
  45
• Cylinder head, Valve gear
  46
• 1 Removing and installing cylinder head
  46
• 1.1 Removing and installing cylinder head
  46
• 1.2 Removing and installing cylinder head
  53
• 1.3 Checking compressions
  54
• 2 Servicing valve gear
  55
• 2.1 Servicing valve gear
  55
• 2.2 Reworking valve seats
  65
• 2.3 Removing and installing camshaft oil seal
  67
• 2.4 Removing and installing camshaft
  68
• 2.5 Checking hydraulic bucket tappets
  70
• 2.6 Checking valve guides
  71
• 2.7 Renewing valve guides
  71
• 2.8 Renewing valve stem seals
  72
• Lubrication
  74
• 1 Removing and installing parts of the lubrication system
  74
• 1.1 Removing and installing parts of the lubrication system
  74
• 1.2 Checking oil pressure and oil pressure switch
  81
• Cooling system
  83
• 1 Removing and installing parts of cooling system
  83
• 1.1 Removing and installing parts of cooling system
  83
• 1.2 Parts of cooling system body side
  84
• 1.3 Parts of cooling system - engine side
  87
• 1.4 Dismantling and assembling coolant pump
  93
• 1.5 Draining and filling cooling system
  95
• 1.6 Removing and installing radiator and radiator fan
  97
• Fuel supply system
  98
• 1 Removing and installing parts of fuel supply system
  98
• 1.1 Removing and installing parts of fuel supply system
  98
• 1.2 Removing and installing fuel tank with its attachments
  99
• 1.3 Safety precautions when working on the fuel supply system
  109
• 1.4 Rules for cleanliness
  110
• 1.5 Adjusting throttle cable
  110
• 1.6 Removing and installing fuel delivery unit
  111
• 1.7 Checking fuel pump
  112
• 1.8 Removing and installing fuel tank
  117
• 1.9 Removing and installing parts of the activated charcoal filter system
  119
• 1.10 Checking fuel tank breather
  122
• Exhaust system
  125
• 1 Removing and installing parts of exhaust system
  125
• 1.1 Removing and installing parts of exhaust system
  125