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  • Examplepage for repair manual Simos injection and ignition system
  • Examplepage for repair manual 2 Simos injection and ignition system
  • Examplepage for repair manual 3 Simos injection and ignition system

Simos injection and ignition system

For Caddy Kasten/Kombi / Polo Classic / Polo Variant

Original Volkswagen repair manual


15,75 €7% VAT incl.

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Language: English

Digital PDF file

2.339 KB

188 Sites

Detailed technical data

Immediately readable

This repair manual contains: General to self-diagnosis, Fault memory, Readiness code, Measured value blocks and Servicing injection system. Show more
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Repair manual Caddy Kasten/Kombi / Polo Classic / Polo Variant Simos injection and ignition system PDF download has the following content:

Chapter overview

  • Self-diagnosis
    1
  • 1 General to self-diagnosis
    1
  • 1.1 General to self-diagnosis
    1
  • 1.2 Features of self-diagnosis
    1
  • 1.3 Technical data of self-diagnosis
    1
  • 1.4 Significance of EPC warning lamp (fault lamp for electronic accelerator) in dash panel insert
    2
  • 1.5 Significance of exhaust emissions warning lamp
    3
  • 1.6 Connecting fault reader V.A.G 1551 and selecting engine control unit
    4
  • 2 Fault memory
    9
  • 2.1 Fault memory
    9
  • 2.2 Automatic test sequence for interrogating all fault memories
    9
  • 2.3 Interrogating and erasing engine control unit fault memory
    10
  • 3 Fault table: SAE P0 codes
    11
  • 3.1 Fault table: SAE P0 codes
    11
  • 4 Fault table: SAE P1 codes
    16
  • 4.1 Fault table: SAE P1 codes
    16
  • 5 Final control diagnosis
    25
  • 5.1 Final control diagnosis
    25
  • 5.2 Performing final control diagnosis
    25
  • 6 Readiness code
    39
  • 6.1 Readiness code
    39
  • 6.2 Reading readiness code
    40
  • 6.3 Generating readiness code
    41
  • 7 Measured value blocks
    48
  • 7.1 Measured value blocks
    48
  • 7.2 Safety precautions
    48
  • 7.3 Read measured value block
    48
  • 8 Evaluating measured value blocks, display groups 0...9 -Basic functions-
    49
  • 8.1 Evaluating measured value blocks, display groups 0...9 -Basic functions-
    49
  • 9 Evaluating measured value blocks, display groups 10...29 -Ignition-
    54
  • 9.1 Evaluating measured value blocks, display groups 10...29 -Ignition-
    54
  • 11 Evaluating measured value blocks, display groups 50...69 -Speed regulation-
    63
  • 11.1 Evaluating measured value blocks, display groups 50...69 -Speed regulation-
    63
  • 12 Evaluating measured value blocks, display groups 70...79 -Reducing emissions-
    67
  • 12.1 Evaluating measured value blocks, display groups 70...79 -Reducing emissions-
    67
  • 14 Evaluating measured value blocks, display groups 120...129 -Communication-
    68
  • 14.1 Evaluating measured value blocks, display groups 120...129 -Communication-
    68
  • Mixture preparation, Injection
    69
  • 1 Servicing injection system
    69
  • 1.1 Servicing injection system
    69
  • 1.2 Fitting locations overview
    69
  • 1.3 General notes on injection
    77
  • 1.4 Removing and installing parts of the injection system
    78
  • 1.5 Dismantling and assembling intake manifold - Upper part
    85
  • 1.6 Dismantling and assembling fuel rail with injectors
    88
  • 1.7 Dismantling and assembling air cleaner
    91
  • 1.8 Safety precautions
    93
  • 1.9 Rules for cleanliness
    94
  • 1.10 Technical data
    94
  • 2 Checking components
    95
  • 2.1 Checking components
    95
  • 2.2 Checking Lambda probe heating for Lambda probe before catalyst
    95
  • 2.3 Checking Lambda probe heating for Lambda probe after catalyst
    98
  • 2.4 Checking air mass meter
    102
  • 2.5 Checking intake air temperature sender
    104
  • 2.6 Checking throttle valve control part
    108
  • 2.7 Checking coolant temperature sender
    113
  • 2.8 Checking engine speed sender
    116
  • 2.9 Checking injectors
    118
  • 2.10 Checking fuel pressure regulator and holding pressure
    125
  • 2.11 Checking intake air system for leaks (unmetered air)
    128
  • 3 Checking functions
    129
  • 3.1 Checking functions
    129
  • 3.2 Idling check
    129
  • 3.3 Checking Lambda probe and Lambda regulation before catalyst
    130
  • 3.4 Checking Lambda probe and Lambda regulation after catalyst
    135
  • 3.5 Checking engine operating mode
    139
  • 3.6 Checking intake manifold change-over
    141
  • 4 Engine control unit
    143
  • 4.1 Engine control unit
    143
  • 4.2 Function
    143
  • 4.3 Checking control unit voltage supply
    143
  • 4.4 Replacing engine control unit
    145
  • 4.5 Coding engine control unit
    146
  • 4.6 Coding variations of engine control unit
    147
  • 5 Checking additional signals
    150
  • 5.1 Checking additional signals
    150
  • 5.2 Checking speed signal
    150
  • 5.3 Checking engine speed signal
    152
  • 5.4 Checking signal from/to air conditioning system
    153
  • 5.5 Checking signal from clutch pedal switch
    157
  • 5.6 Checking signal from brake light switch and brake pedal switch
    160
  • 5.7 Checking signal from power steering pressure switch
    165
  • 5.8 Checking starter signal
    167
  • 5.9 Checking data bus
    168
  • Ignition system
    170
  • 1 Servicing ignition system
    170
  • 1.1 Servicing ignition system
    170
  • 1.2 General notes on ignition system
    170
  • 1.3 Removing and installing parts of ignition system
    171
  • 1.4 Safety precautions
    174
  • 1.5 Test data, spark plugs
    175
  • 1.6 Checking Hall sender
    175
  • 1.7 Checking ignition transformer
    177
  • 1.8 Checking knock sensor
    181
  • 1.9 Check misfiring recognition
    183
Manufacturer's designation Simos injection and ignition system
Manufacturer Volkswagen
Suitable for Caddy Kasten/Kombi (1996 - 2003) / Polo Classic / Polo Variant (1996 - 2002)
Suitable car types 9K, 6V
Engine code AUR
Category Reparaturanleitung

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