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  • Examplepage for repair manual Simos injection and ignition system
  • Examplepage for repair manual 2 Simos injection and ignition system
  • Examplepage for repair manual 3 Simos injection and ignition system

Simos injection and ignition system

For Caddy Kasten/Kombi / Polo Classic / Polo Variant

Original Volkswagen repair manual


12,25 €7% VAT incl.

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Language: English

Digital PDF file

1.786 KB

140 Sites

Detailed technical data

Immediately readable

This repair manual contains: General to self-diagnosis, Fault memory, Measured value blocks and Servicing injection system. Show more
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Repair manual Caddy Kasten/Kombi / Polo Classic / Polo Variant Simos injection and ignition system PDF download has the following content:

Chapter overview

  • Self-diagnosis
    1
  • 1 General to self-diagnosis
    1
  • 1.1 General to self-diagnosis
    1
  • 1.2 Features of self-diagnosis
    1
  • 1.3 Technical data of self-diagnosis
    1
  • 1.4 Connecting fault reader V.A.G 1551 and selecting engine control unit
    2
  • 2 Fault memory
    7
  • 2.1 Fault memory
    7
  • 2.2 Automatic test sequence for interrogating all fault memories
    8
  • 2.3 Interrogating and erasing engine control unit fault memory
    9
  • 3 Fault table
    10
  • 3.1 Fault table
    10
  • 4 Final control diagnosis
    16
  • 4.1 Final control diagnosis
    16
  • 4.2 Performing final control diagnosis
    16
  • 5 Measured value blocks
    21
  • 5.1 Measured value blocks
    21
  • 5.2 Safety precautions
    21
  • 5.3 Read measured value block
    21
  • 6 Evaluating measured value blocks, display groups 0...5 -Basic functions-
    23
  • 6.1 Evaluating measured value blocks, display groups 0...5 -Basic functions-
    23
  • 9 Evaluating measured value blocks, display groups 13...18 -Ignition-
    31
  • 9.1 Evaluating measured value blocks, display groups 13...18 -Ignition-
    31
  • 10 Evaluating measured value blocks, display groups 19...99 -Operating condition-
    34
  • 10.1 Evaluating measured value blocks, display groups 19...99 -Operating condition-
    34
  • Mixture preparation, Injection
    39
  • 1 Servicing injection system
    39
  • 1.1 Servicing injection system
    39
  • 1.2 Fitting locations overview
    39
  • 1.3 General notes on injection
    43
  • 1.4 Removing and installing parts of the injection system
    44
  • 1.5 Dismantling and assembling intake manifold - Upper part
    51
  • 1.6 Dismantling and assembling fuel rail with injectors
    54
  • 1.7 Dismantling and assembling air cleaner
    57
  • 1.8 Safety precautions
    59
  • 1.9 Rules for cleanliness
    59
  • 1.10 Technical data
    59
  • 2 Checking components
    60
  • 2.1 Checking components
    60
  • 2.2 Checking Lambda probe heating
    60
  • 2.3 Checking air mass meter
    63
  • 2.4 Checking throttle valve control part
    65
  • 2.5 Checking coolant temperature sender
    73
  • 2.6 Checking intake air temperature sender
    77
  • 2.7 Checking engine speed sender
    81
  • 2.8 Checking injectors
    83
  • 2.9 Checking fuel pressure regulator and holding pressure
    89
  • 2.10 Checking intake air system for leaks (unmetered air)
    92
  • 3 Checking functions
    93
  • 3.1 Checking functions
    93
  • 3.2 Idling check
    93
  • 3.3 Checking Lambda probe and Lambda regulation
    95
  • 3.4 Checking engine operating mode
    98
  • 3.5 Checking intake manifold change-over
    100
  • 4 Engine control unit
    102
  • 4.1 Engine control unit
    102
  • 4.2 Function
    102
  • 4.3 Checking control unit voltage supply
    102
  • 4.4 Replacing engine control unit
    104
  • 4.5 Coding engine control unit
    105
  • 4.6 Coding variations of engine control unit
    106
  • 4.7 Adapting engine control unit to throttle valve control part
    106
  • 5 Checking additional signals
    108
  • 5.1 Checking additional signals
    108
  • 5.2 Testing speed signal
    108
  • 5.3 Checking engine speed signal
    110
  • 5.4 Checking signal from/to air conditioning system
    111
  • 5.5 Checking driving range signal
    115
  • 5.6 Checking signal from power steering pressure switch
    117
  • 5.7 Checking signal from clutch pedal switch
    119
  • Ignition system
    123
  • 1 Servicing ignition system
    123
  • 1.1 Servicing ignition system
    123
  • 1.2 General notes on ignition system
    123
  • 1.3 Removing and installing parts of the ignition system
    124
  • 1.4 Safety precautions
    127
  • 1.5 Test data, spark plugs
    128
  • 1.6 Checking Hall sender
    128
  • 1.7 Checking ignition transformer
    130
  • 1.8 Checking knock sensor
    134
Manufacturer's designation Simos injection and ignition system
Manufacturer Volkswagen
Suitable for Caddy Kasten/Kombi (1996 - 2003) / Polo Classic / Polo Variant (1996 - 2002)
Suitable car types 9K, 6V
Engine code AKL
Category Reparaturanleitung

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