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  • Examplepage for repair manual Heating, air conditioner
  • Examplepage for repair manual 2 Heating, air conditioner
  • Examplepage for repair manual 3 Heating, air conditioner

Heating, air conditioner

For Passat Variant / Passat Limousine

Original Volkswagen repair manual


24,31 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

16.610 KB

309 Sites

Detailed technical data

Immediately readable

This repair manual contains: Heating, Overview of fitting locations - air conditioning system, Refrigerant circuit, Air conditioner compressor, Control motors, Front heater and air conditioning unit, Air duct, Coolant circuit, Operating and display unit and Other controlling and regulating components. Show more
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Repair manual Passat Variant / Passat Limousine Heating, air conditioner PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety precautions when working on air conditioning systems
    1
  • 1.2 Safety precautions when handling refrigerants
    2
  • 1.3 Safety measures when working on vehicles with start/stop system
    2
  • 1.4 Safety precautions when working on high-voltage system
    2
  • 1.5 Safety precautions when working in the vicinity of high-voltage components
    3
  • 1.6 Safety precautions when working on the cooling system
    3
  • 1.7 Safety precautions for working on vehicles with auxiliary/supplementary heater
    4
  • 2 Identification
    6
  • 2.1 Identification of heater and air conditioning unit
    6
  • 3 General information
    8
  • 3.1 Notes for vehicles with start-stop system
    8
  • 3.2 Type plates
    8
  • 4 Repair instructions
    12
  • 4.1 Working on refrigerant circuit
    12
  • 4.2 General repair instructions
    13
  • 4.3 Refrigerant circuit seals
    13
  • 5 Technical data
    14
  • 5.1 Refrigerant capacity
    14
  • 5.2 Refrigerant oil capacities
    14
  • 5.3 Oil distribution
    15
  • Heating
    16
  • 1 Heating
    16
  • Air conditioning system
    17
  • 1 Overview of fitting locations - air conditioning system
    17
  • 1.1 Overview of fitting locations - components not located in passenger compartment
    17
  • 2 Refrigerant circuit
    24
  • 2.1 System overview - refrigerant circuit
    24
  • 2.2 Assembly overview - refrigerant lines
    31
  • 2.3 Assembly overview – condenser
    35
  • 2.4 Assembly overview - heat exchanger for high-voltage battery
    37
  • 2.5 Removing and installing refrigerant circuit pressure sender G805
    38
  • 2.6 Removing and installing expansion valve
    39
  • 2.7 Removing and installing condenser
    47
  • 2.8 Removing and installing desiccant bag or cartridge
    50
  • 2.9 Removing and installing damper weight for refrigerant line, low-pressure side
    61
  • 2.10 Removing and installing refrigerant pressure and temperature sender G395
    61
  • 2.13 Removing and installing heat exchanger for high-voltage battery
    70
  • 2.15 Removing and installing refrigerant line with internal heat exchanger
    76
  • 2.16 Refrigerant line with restrictor
    83
  • 2.23 Commissioning air conditioning system after filling refrigerant circuit
    99
  • 3 Air conditioner compressor
    101
  • 3.1 Assembly overview – drive unit of air conditioner compressor
    101
  • 3.2 Assembly overview - pulley
    108
  • 3.3 Removing air conditioning compressor from and installing on bracket
    114
  • 3.4 Removing and installing air conditioner compressor
    118
  • 3.5 Removing and installing high-voltage system fuse 3 S353
    125
  • 3.6 Checking high-pressure safety valve on air conditioner compressor
    125
  • 3.7 Removing and installing pulley
    126
  • 4 Control motors
    135
  • 4.1 Overview of fitting locations – control motors at front
    135
  • 4.4 Removing and installing air recirculation flap control motor V113
    148
  • 4.7 Removing and installing rear temperature flap control motor V137
    160
  • 4.11 Removing and installing air distribution flap actuator
    175
  • 5 Front heater and air conditioning unit
    182
  • 5.1 Assembly overview – heater and air conditioning unit
    182
  • 5.3 Assembly overview – evaporator housing
    189
  • 5.4 Assembly overview - flaps and partitions in air distribution housing
    190
  • 5.5 Removing and installing heater and air conditioning unit
    193
  • 5.6 Dismantling and assembling heater and air conditioning unit
    198
  • 5.7 Removing and installing air distribution housing
    199
  • 5.8 Removing and installing holder for heater and air conditioning unit
    200
  • 5.9 Removing and installing evaporator
    202
  • 5.10 Removing and installing fresh air blower control unit J126
    204
  • 5.11 Removing and installing dust and pollen filter
    205
  • 5.12 Removing and installing fresh air blower V2
    209
  • 5.15 Removing and installing heat exchanger
    217
  • 5.16 Removing and installing coolant pipes on heat exchanger
    237
  • 5.17 Removing and installing evaporator temperature sensor G308
    241
  • 5.18 Checking condensation drain
    243
  • 5.19 Removing and installing condensation drain
    245
  • 5.20 Removing and installing baffle plate
    249
  • 6 Air duct
    250
  • 6.1 Assembly overview – air duct and air distribution in passenger compartment
    250
  • 6.2 Removing and installing fresh air intake
    251
  • 6.3 Removing and installing cover for fresh air intake
    254
  • 6.4 Removing and installing air intake duct
    254
  • 6.5 Removing and installing driver side footwell vents
    255
  • 6.6 Removing and installing front passenger side footwell vents
    257
  • 6.7 Removing and installing rear footwell vent
    259
  • 6.8 Removing and installing air duct for rear vent
    260
  • 6.9 Removing and installing dash panel air duct
    261
  • 6.10 Removing and installing air duct for rear centre console vent
    262
  • 6.11 Checking forced ventilation for passenger compartment
    263
  • 6.12 Removing and installing forced ventilation for passenger compartment
    264
  • 6.13 Removing and installing air duct for defroster vent
    265
  • 6.14 Removing and installing air duct for centre vent
    265
  • 7 Coolant circuit
    267
  • 7.1 Assembly overview - high-voltage heater (PTC) ZX17
    267
  • 7.2 Incorporation of high-voltage heater (PTC) Z115 into coolant circuit
    269
  • 7.4 Removing and installing coolant valve for high-voltage battery N688
    275
  • 7.5 Removing and installing coolant valve for high-voltage battery V590
    276
  • 8 Operating and display unit
    284
  • 8.1 Overview of operating and display unit
    284
  • 8.2 Removing and installing operating and display unit
    291
  • 9 Other controlling and regulating components
    295
  • 9.1 Removing and installing sunlight penetration photosensor G107
    295
  • 9.2 Removing and installing external air quality and humidity sensor G935
    296
  • 9.3 Removing and installing ambient temperature sensor G17
    298
  • 9.4 Removing and installing humidity sender for air conditioning system G260
    298
  • 9.5 Removing and installing left vent temperature sender G150
    298
  • 9.6 Removing and installing right vent temperature sender G151
    300
  • 9.7 Removing and installing rear vent temperature sender G174
    301
  • 9.8 Removing and installing footwell vent temperature sender G192
    302
Manufacturer's designation Heating, air conditioner
Manufacturer Volkswagen
Suitable for Passat Variant (2019 >) / Passat Limousine (2019 >)
Suitable car types CB5, CB2
Category Reparaturanleitung

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