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Electrical system

For Passat Variant / Passat Limousine

Original Volkswagen repair manual


24,85 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

29.988 KB

317 Sites

Detailed technical data

Immediately readable

This repair manual contains: Battery, Start/stop system, Dash panel insert, Horn, Washer fluid lines, Headlights, Lights in exterior mirror, Steering column switch module, Automatic headlight range control, Towing bracket, Anti-theft alarm, Relay carriers, fuse holders, electronics boxes, Select Control units, Releasing and dismantling connector housings and Fibre optic cables. Show more
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Repair manual Passat Variant / Passat Limousine Electrical system PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with start/stop system
    1
  • 1.3 Application notes and safety information for LED headlights
    1
  • 2 Repair instructions
    2
  • 2.1 Rules for cleanliness
    2
  • 2.2 General information
    2
  • 2.3 Contact corrosion
    2
  • 2.4 ESD workplace
    2
  • 2.5 Routing and attachment of lines
    3
  • 3 Battery
    4
  • 3.1 Battery - general notes
    4
  • 3.2 Types of battery
    4
  • Starter, current supply, CCS
    5
  • 1 Battery
    5
  • 1.1 Assembly overview - battery
    5
  • 1.2 Removing and installing battery
    8
  • 1.3 Disconnecting and connecting battery
    15
  • 1.4 Removing and installing battery tray
    18
  • 1.5 Checking battery
    20
  • 1.6 Charging battery
    20
  • 1.7 Removing and installing earth wire with battery monitor control unit J367
    21
  • 1.8 Adapting battery monitor control unit J367
    23
  • 2 Alternator
    24
  • 2.1 Assembly overview - alternator
    24
  • 2.2 Removing and installing alternator
    26
  • 2.3 Checking alternator
    33
  • 2.4 Removing and installing poly V-belt pulley
    34
  • 2.5 Removing and installing voltage regulator
    42
  • 3 Starter motor
    46
  • 3.1 Assembly overview – starter
    46
  • 3.2 Removing and installing starter
    48
  • 4 Start/stop system
    56
  • 4.1 General description - start/stop system
    56
  • 4.2 Overview of fitting locations - start/stop system
    56
  • 4.3 Removing and installing voltage stabiliser
    56
  • Gauges, instruments
    59
  • 1 Dash panel insert
    59
  • 1.1 Assembly overview - dash panel insert
    59
  • 1.2 Assembly overview - head-up display
    60
  • 1.3 Removing and installing dash panel insert KX2
    61
  • 1.4 Removing and installing control unit for head-up display
    66
  • 2 Horn
    68
  • 2.1 Assembly overview - horn
    68
  • 2.2 Removing and installing treble horn H2 and bass horn H7
    68
  • 2.3 Removing and installing bracket for horns
    69
  • Windscreen wash/wipe system
    71
  • 1 Windscreen wiper system
    71
  • 1.1 Assembly overview - windscreen wiper system
    71
  • 1.2 Moving wipers to service position
    74
  • 1.3 Removing and installing wiper blade
    74
  • 1.4 Removing and installing wiper arms
    75
  • 1.5 Adjusting wiper arms
    76
  • 1.6 Removing and installing wiper motor V
    78
  • 1.7 Renewing wiper motor
    79
  • 1.8 Deactivating APP function of wiper motor
    82
  • 1.9 Removing and installing rain and light sensor
    82
  • 2 Windscreen washer system
    87
  • 2.1 Assembly overview - windscreen washer system
    87
  • 2.2 Removing and installing washer fluid reservoir
    90
  • 2.3 Removing and installing windscreen washer fluid level sender
    95
  • 2.4 Removing and installing windscreen washer pump
    97
  • 2.5 Removing and installing spray jets
    99
  • 2.6 Adjusting spray jets
    100
  • 3 Rear window wiper system
    101
  • 3.1 Assembly overview - rear window wiper system
    101
  • 3.2 Removing and installing wiper blade
    101
  • 3.3 Removing and installing wiper arm
    102
  • 3.4 Adjusting wiper arm
    103
  • 3.5 Removing and installing rear window wiper motor V12
    104
  • 4 Rear window washer system
    107
  • 4.1 Assembly overview - rear window washer system
    107
  • 4.2 Removing and installing washer fluid reservoir
    108
  • 4.3 Removing and installing rear window washer pump
    109
  • 4.4 Removing and installing spray jet
    109
  • 4.5 Adjusting spray jet
    109
  • 5 Washer fluid lines
    110
  • 5.1 Repairing washer fluid lines
    110
  • Lights, bulbs, switches - exterior
    111
  • 1 Headlights
    111
  • 1.1 Assembly overview - headlight
    111
  • 1.2 Removing and installing headlight
    117
  • 1.3 Adjusting headlights
    119
  • 1.4 Adjusting headlight installation position
    120
  • 1.5 Removing and installing front turn signal bulb M5/M7
    122
  • 1.6 Installing repair kit for headlight housing
    123
  • 1.7 Converting headlights from driving on right to driving on left
    125
  • 1.8 Removing and installing headlight range control motor V48/V49
    125
  • 1.9 Removing and installing dipped-beam headlight bulb
    130
  • 1.10 Removing and installing headlight main beam bulb M30/M32
    133
  • 1.12 Removing and installing daytime running light, only “GTE”
    137
  • 1.13 Removing and installing headlight fan V407/V408
    138
  • 1.14 Removing and installing output module 1 for LED headlight A27 / A31
    140
  • 1.15 Removing and installing control motor sender for VARILIS headlight G695/G696
    143
  • 1.16 Removing and installing control motor for VARILIS headlight V446/V447
    143
  • 1.17 Removing and installing swivel module position sensor G474/G475
    143
  • 1.18 Removing and installing dynamic cornering light control motor V318/V319
    144
  • 2 Fog lights
    145
  • 2.1 Assembly overview - fog lights
    145
  • 2.2 Removing and installing fog light
    145
  • 3 Lights in exterior mirror
    147
  • 3.1 Assembly overview - lights in exterior mirror
    147
  • 3.2 Removing and installing turn signal
    149
  • 3.3 Removing and installing entry light in exterior mirror
    150
  • 4 Tail lights
    151
  • 4.1 Assembly overview - tail lights in body
    151
  • 4.2 Assembly overview - tail lights in rear lid
    152
  • 4.3 Removing and installing tail light in rear lid
    152
  • 4.4 Removing and installing tail light cluster
    154
  • 4.5 Adjusting installation position of tail light
    155
  • 5 High-level brake light
    158
  • 5.1 Assembly overview - high-level brake light
    158
  • 5.2 Removing and installing high-level brake light
    159
  • 6 Number plate light
    163
  • 6.1 Removing and installing number plate light X4/X5
    163
  • 7 Entry and start authorisation system
    166
  • 7.1 Overview of fitting locations - entry and start authorisation system
    166
  • 7.2 Overview of fitting locations - keyless entry system
    168
  • 7.3 Removing and installing interface for entry and start system J965
    171
  • 7.4 Removing and installing door exterior handle contact sensor G415/G416
    173
  • 7.5 Removing and installing contact sensor for rear exterior door handle G417/G418
    173
  • 7.6 Removing and installing interior aerial 1 for entry and start system R138
    173
  • 7.7 Removing and installing interior aerial 2 for entry and start system R139
    174
  • 7.8 Removing and installing driver side aerial for entry and start system R134
    175
  • 7.10 Removing and installing rear bumper aerial for entry and start system R136
    176
  • 7.12 Removing and installing rear entry and start authorisation aerial R165/R166
    177
  • 7.13 Removing and installing rear lid power opening control unit J938
    177
  • 7.14 Removing and installing rear lid power opening sender G750/G760
    178
  • 8 Steering column switch module
    179
  • 8.1 Assembly overview - steering column switch module
    179
  • 8.2 Removing and installing steering column switch module
    181
  • 8.3 Removing and installing steering column electronics control unit J527
    185
  • 8.4 Removing and installing turn signal switch E2
    190
  • 8.5 Removing and installing intermittent wiper switch E22
    192
  • 8.6 Removing and installing immobiliser reader coil D2
    192
  • 8.7 Removing and installing base for steering column combination switch
    193
  • 9 Automatic headlight range control
    194
  • 9.1 Assembly overview - automatic headlight range control
    194
  • 9.2 Removing and installing cornering light and headlight range control unit J745
    196
  • 10 Towing bracket
    199
  • 10.1 Assembly overview - towing bracket socket
    199
  • 10.2 Trailer socket U10
    199
  • 10.3 Removing and installing trailer detector control unit J345
    200
  • Lights, bulbs, switches - interior
    202
  • 1 Lights
    203
  • 1.1 Overview of fitting locations - lights in dash panel
    204
  • 1.2 Overview of fitting locations - lights in front doors
    204
  • 1.3 Overview of fitting locations - lights in rear doors
    205
  • 1.4 Overview of fitting locations - lights in centre console
    206
  • 1.5 Overview of fitting locations - lights in luggage compartment
    207
  • 1.6 Overview of fitting locations - lights in roof trim
    209
  • 1.7 Removing and installing glove compartment light W6
    211
  • 1.8 Removing and installing front footwell light K268/K269
    212
  • 1.9 Removing and installing Central locking SAFELOCK function warning lamp K133
    213
  • 1.11 Removing and installing bulb for background lighting in front door 1 L203/L204
    215
  • 1.12 Removing and installing front entry light W31/W32
    216
  • 1.13 Removing and installing door warning lamp W30/W36
    218
  • 1.14 Removing and installing bulb 1 for background lighting in rear door L201/L202
    218
  • 1.15 Removing and installing rear entry light W33/W34
    219
  • 1.16 Removing and installing rear door warning lamp W37/W38
    219
  • 1.17 Removing and installing bulb for background lighting in front door 2 L199/L200
    219
  • 1.18 Removing and installing bulb 2 for background lighting in rear door L166/L167
    220
  • 1.19 Removing and installing interior door handle illumination bulb L146/L147
    220
  • 1.20 Removing and installing light for rear interior door handle illumination L221/L222
    221
  • 1.21 Removing and installing lights for dashboard ambient lighting L229/L230
    221
  • 1.22 Removing and installing selector lever position display Y26
    221
  • 1.23 Removing and installing illuminated vanity mirror W20/W14
    221
  • 1.24 Removing and installing luggage compartment light W3
    222
  • 1.25 Removing and installing bulb for rear interior light W43
    224
  • 1.26 Removing and installing bulb for front reading light W13/W19
    224
  • 1.27 Removing and installing bulb for rear reading light W11/W12
    224
  • 1.28 Renewing bulb of rear interior light W47/W48
    225
  • 2 Controls
    228
  • 2.1 Overview of fitting locations - controls in dash panel
    229
  • 2.2 Overview of fitting locations - controls in front doors
    231
  • 2.3 Overview of fitting locations - controls in rear doors
    231
  • 2.4 Overview of fitting locations - controls in centre console
    232
  • 2.5 Overview of fitting locations - controls in luggage compartment
    233
  • 2.6 Overview of fitting locations - controls in roof trim
    234
  • 2.7 Removing and installing rotary light switch EX1
    235
  • 2.8 Removing and installing headlight range control regulator E102
    237
  • 2.9 Removing and installing rear roller blind switch E149
    237
  • 2.10 Removing and installing TCS and ESP button E256
    237
  • 2.11 Removing and installing steering wheel heater button E522
    238
  • 2.12 Removing and installing sport program button E541
    238
  • 2.13 Removing and installing button for electric drive E656
    238
  • 2.14 Removing and installing Start/Stop operation button E693
    238
  • 2.15 Removing and installing driving mode selection button E735
    239
  • 2.16 Removing and installing switch module in centre console EX23/EX30
    239
  • 2.17 Removing and installing bulb for front interior light W1
    241
  • 2.18 Removing and installing Telematics button module E734
    243
  • 2.19 Removing and installing hazard warning light switch EX3
    244
  • 2.20 Removing and installing buttons for seat heating E653/E654
    245
  • 2.21 Removing and installing glove compartment light switch E26
    245
  • 2.22 Removing and installing exterior mirror adjuster EX11
    246
  • 2.23 Removing and installing operating unit for window regulator in driver door E512
    246
  • 2.24 Removing and installing front passenger side window regulator button E716
    247
  • 2.26 Removing and installing rear lid remote release button E233
    249
  • 2.28 Removing and installing door contact switch F2/F3
    251
  • 2.29 Removing and installing rear window regulator button E711/E713
    251
  • 2.30 Removing and installing rear door contact switches F10/F11
    252
  • 2.32 Removing and installing starter button E378
    253
  • 2.33 Removing and installing rear lid warning buzzer H32
    254
  • 2.34 Removing and installing rear lid contact switch
    254
  • 2.35 Removing and installing rear lid closure button E574
    254
  • 2.36 Removing and installing electric hinged tow coupling attachment button E474
    256
  • 2.37 Removing and installing vanity mirror contact switch F147/F148
    257
  • 2.38 Removing and installing sunroof button E325
    257
  • 2.39 Removing and installing front interior light WX1
    258
  • 2.40 Removing and installing rear interior light WX2
    258
  • 2.41 Removing and installing front reading light button E634/E633
    260
  • 3 Anti-theft alarm
    261
  • 3.1 Assembly overview - interior monitor
    261
  • 3.2 Removing and installing alarm horn H12
    262
  • 3.3 Removing and installing anti-theft alarm sensor G578
    263
  • 4 Cigarette lighter, socket
    265
  • 4.1 Assembly overview - DC/AC converter with socket, 12 V-230 V
    265
  • 4.2 Removing and installing cigarette lighter U1
    266
  • 4.3 Removing and installing socket illumination bulb L42
    266
  • 4.4 Removing and installing rear cigarette lighter illumination bulb L32
    266
  • 4.5 Removing and installing electric socket U
    266
  • 4.6 Removing and installing DC/AC converter with socket, 12 V-230 V U13
    266
  • Wiring
    269
  • 1 Relay carriers, fuse holders, electronics boxes
    269
  • 1.1 Overview of fitting locations - relay carriers, fuse holders, E-boxes
    269
  • 1.2 Removing and installing electronics box (E-box)
    274
  • 1.3 Removing and installing relay and fuse holder in electronics box
    277
  • 1.4 Removing and installing relay and fuse carrier behind dash panel
    279
  • 1.5 Removing and installing main fuse holder
    281
  • 2 Select Control units
    286
  • 2.1 Overview of fitting locations - control units
    286
  • 2.2 Assembly overview - control units
    287
  • 2.3 Assembly overview - data bus diagnostic interface
    289
  • 2.4 Assembly overview - special vehicle control unit and voltage stabiliser
    290
  • 2.5 Removing and installing onboard supply control unit J519
    291
  • 2.6 Removing and installing data bus diagnostic interface J533
    295
  • 2.7 Removing and installing bracket for onboard supply control unit J519
    296
  • 2.8 Renewing bracket for onboard supply control unit J519
    299
  • 2.9 Removing and installing rear lid control unit J605
    300
  • 2.10 Removing and installing special vehicle control unit J608
    302
  • 2.11 Removing and installing bracket for special vehicle control unit J608
    303
  • 3 Connectors
    305
  • 3.1 Repairing electrical wiring harnesses and plug-in connections
    305
  • 4 Releasing and dismantling connector housings
    306
  • 5 Repairing aerial wires
    307
  • 6 Fibre optic cables
    308
  • 7 Vehicle diagnosis, testing and information systems
    309
Manufacturer's designation Electrical system
Manufacturer Volkswagen
Suitable for Passat Variant (2019 >) / Passat Limousine (2019 >)
Suitable car types CB5, CB2
Category Reparaturanleitung

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