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  • Examplepage for repair manual 6-speed manual gearbox 02S
  • Examplepage for repair manual 2 6-speed manual gearbox 02S
  • Examplepage for repair manual 3 6-speed manual gearbox 02S

6-speed manual gearbox 02S

For Golf Sportsvan / Scirocco GP / Passat Lim / Passat Var. / Touran / Passat Variant / Passat Limousine

Original Volkswagen repair manual


25,11 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

17.345 KB

321 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch mechanism, Removing and installing gearbox, Assembly mountings, Gear oil, Gearbox housing, clutch housing, Output shaft, Differential and Adjustment overview. Show more
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Repair manual 6-speed manual gearbox 02S PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with start/stop system
    1
  • 2 Identification
    2
  • 2.1 Gearbox identification
    2
  • 3 Technical data
    3
  • 3.1 Allocation gearbox - engine
    3
  • 3.2 Capacities
    7
  • 3.3 Calculation of gear ratios
    7
  • 4 Overview - power transmission
    8
  • 5 Electrical components
    10
  • 5.1 Overview of fitting locations - electrical components
    10
  • 6 Repair instructions
    12
  • 6.1 General repair instructions
    12
  • Clutch
    15
  • 1 Clutch mechanism
    15
  • 1.1 Overview of fitting locations – clutch mechanism
    15
  • 1.2 Assembly overview - pedal cluster
    17
  • 1.3 Assembly overview - clutch hydraulics
    21
  • 1.4 Assembly overview - clutch release mechanism
    27
  • 1.5 Removing and installing bearing bush
    28
  • 1.6 Checking function of clutch master cylinder and clutch slave cylinder
    29
  • 1.7 Removing and installing clutch position sender G476
    30
  • 1.8 Removing and installing return spring
    33
  • 1.9 Removing and installing over-centre spring
    35
  • 1.10 Removing and installing clutch pedal
    39
  • 1.11 Removing and installing mounting bracket
    43
  • 1.12 Removing and installing clutch master cylinder
    51
  • 1.13 Removing and installing clutch slave cylinder
    53
  • 1.14 Removing and installing lines for clutch mechanism
    56
  • 1.15 Bleeding clutch mechanism
    59
  • 1.16 Repairing clutch release mechanism
    61
  • 2 Clutch
    62
  • 2.1 Assembly overview - clutch
    62
  • 2.2 Removing and installing clutch
    64
  • Controls, housing
    79
  • 1 Selector mechanism
    79
  • 1.1 Installation position - selector mechanism
    79
  • 1.2 Assembly overview - gear knob and cover
    81
  • 1.3 Assembly overview - Gear lever and selector housing
    84
  • 1.4 Assembly overview - selector mechanism
    85
  • 1.5 Removing and installing gear knob
    86
  • 1.6 Removing and installing selector mechanism
    91
  • 1.7 Repairing selector mechanism
    95
  • 1.8 Adjusting selector mechanism
    97
  • 1.9 Checking selector mechanism
    101
  • 2 Removing and installing gearbox
    102
  • 2.1 Removing gearbox
    102
  • 2.2 Installing gearbox
    162
  • 2.3 Specified torques for gearbox
    192
  • 3 Assembly mountings
    194
  • 3.1 Assembly overview - assembly mountings
    194
  • 4 Transporting gearbox
    196
  • 5 Gear oil
    197
  • 5.1 Checking gear oil level
    197
  • 5.2 Draining and filling gear oil
    197
  • 6 Securing to engine and gearbox support
    200
  • 7 Dismantling and assembling gearbox
    204
  • 7.1 Schematic overview - gearbox
    204
  • 7.2 Assembly overview - gearbox
    206
  • 7.3 Assembly overview - cover for gearbox housing and 5th/6th gear
    207
  • 7.4 Assembly overview - gearbox housing and selector mechanism
    209
  • 7.5 Assembly overview - selector unit
    211
  • 7.6 Assembly overview - shafts, differential, selector mechanism
    212
  • 7.7 Assembly overview - selector forks
    213
  • 7.8 Repairing selector unit
    216
  • 7.9 Renewing selector shaft seal
    217
  • 7.10 Repairing selector forks
    218
  • 7.11 Removing cover for gearbox housing and 5th and 6th gears
    221
  • 7.12 Dismantling and assembling gearbox
    226
  • 7.13 Installing cover for gearbox housing and 5th and 6th gears
    241
  • 8 Gearbox housing, clutch housing
    249
  • 8.1 Assembly overview - gearbox housing and clutch housing
    249
  • 8.2 Assembly overview - gearbox housing cover
    251
  • 8.3 Repairing gearbox housing
    252
  • 8.4 Repairing clutch housing
    257
  • 8.5 Repairing gearbox housing cover
    258
  • Gears, shafts
    261
  • 1 Input shaft
    261
  • 1.1 Assembly overview - input shaft
    261
  • 1.2 Dismantling and assembling input shaft
    263
  • 1.3 Adjusting input shaft
    268
  • 1.4 Renewing input shaft seal
    273
  • 2 Output shaft
    275
  • 2.1 Assembly overview - output shaft
    275
  • 2.2 Dismantling and assembling output shaft
    278
  • 2.3 Adjusting output shaft
    288
  • 3 Reverse shaft
    293
  • 3.1 Assembly overview - reverse shaft
    293
  • 3.2 Dismantling and assembling reverse shaft
    296
  • Final drive - differential
    299
  • 1 Oil seals
    299
  • 1.1 Overview of fitting locations - seals
    299
  • 1.2 Renewing left seal
    300
  • 1.3 Renewing right oil seal
    302
  • 2 Differential
    306
  • 2.1 Assembly overview - differential
    306
  • 2.2 Dismantling and assembling differential
    308
  • 2.3 Adjusting differential
    313
  • 3 Adjustment overview
    317
Manufacturer's designation 6-speed manual gearbox 02S
Manufacturer Volkswagen
Suitable for Golf Sportsvan (2014 >) / Scirocco GP (2015) / Passat Lim (2015 >) / Passat Var. (2015 >) / Touran (2016 > ) / Golf Sportsvan (2018 >) / Passat Variant (2019 >) / Passat Limousine (2019 >)
Suitable car types AM1, 3G2, 3G5, 5T1, AN1, CB5, CB2
Transmission designations 02S
Transmission types JAU, FND, GPS, GQM, GQP, HGG, GXV, GQN, GQL, GLB, FYG, FNG, JXR, JYG, JYJ, JYL, KKP, KVY, KRX, HHS, HXP, HYG, JCK, JCQ, KRZ, KVT, KVV, KVW, KVX, KVZ, KWA, KWB, KWC, KWD, LKA, MDP, MUE, MUF, MAW, MCB, MFR, MJJ, MUJ, MYP, JCN, JWX, JCL, JCM, JCP, JWN, JWP, JXP, JYH, JYK
Category Reparaturanleitung

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