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  • Examplepage for repair manual 4-cylinder common rail (1.6 l and 2.0 l, 4 V, turbocharger, EA 288)
  • Examplepage for repair manual 2 4-cylinder common rail (1.6 l and 2.0 l, 4 V, turbocharger, EA 288)
  • Examplepage for repair manual 3 4-cylinder common rail (1.6 l and 2.0 l, 4 V, turbocharger, EA 288)
  • Examplepage for repair manual 4-cylinder common rail (1.6 l and 2.0 l, 4 V, turbocharger, EA 288)
  • Examplepage for repair manual 2 4-cylinder common rail (1.6 l and 2.0 l, 4 V, turbocharger, EA 288)
  • Examplepage for repair manual 3 4-cylinder common rail (1.6 l and 2.0 l, 4 V, turbocharger, EA 288)

4-cylinder common rail (1.6 l and 2.0 l, 4 V, turbocharger, EA 288)

For Passat Lim / Passat Var. / Arteon / Passat Variant / Passat Limousine

Original Volkswagen repair manual


43,70 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

62.351 KB

670 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Engine cover panel, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Turbocharger, Injectors/high-pressure accumulator (rail), Intake manifold, Lambda probe and SCR system (selective catalytic reduction). Show more
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Repair manual 4-cylinder common rail PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with start/stop system
    2
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when working on SCR system
    2
  • 1.6 Safety precautions when working on exhaust system
    3
  • 2 Identification
    5
  • 2.1 Engine number/engine data
    5
  • 3 Repair instructions
    8
  • 3.1 Rules for cleanliness
    8
  • 3.2 Foreign objects in engine
    8
  • 3.3 Contact corrosion
    8
  • 3.4 Routing and attachment of lines
    9
  • 3.5 Fitting radiator and condensers
    9
  • 4 Technical data
    11
  • 4.1 Coolant
    12
  • Removing and installing engine
    14
  • 1 Removing and installing engine
    14
  • 1.1 Removing engine
    14
  • 1.2 Separating engine and gearbox
    27
  • 1.3 Securing engine on engine and gearbox support
    31
  • 1.4 Installing engine
    33
  • 2 Assembly mountings
    38
  • 2.1 Assembly overview – assembly mountings
    38
  • 2.2 Removing and installing engine mounting
    40
  • 2.3 Removing and installing gearbox mounting
    41
  • 2.4 Removing and installing pendulum support
    43
  • 2.5 Supporting engine in installation position
    45
  • 2.6 Adjusting assembly mountings
    55
  • 2.7 Checking adjustment of assembly mountings
    57
  • 3 Engine cover panel
    58
  • 3.1 Removing and installing engine cover
    58
  • Crankshaft group
    59
  • 1 Cylinder block (pulley end)
    59
  • 1.1 Assembly overview - cylinder block (pulley end)
    59
  • 1.2 Assembly overview - sealing flange, belt pulley end
    61
  • 1.3 Removing and installing poly-V belt
    63
  • 1.4 Removing and installing tensioner for poly V-belt
    64
  • 1.5 Removing and installing vibration damper
    65
  • 1.6 Removing and installing bracket for ancillaries
    66
  • 1.7 Removing and installing engine support
    68
  • 1.8 Removing and installing sealing flange on pulley end
    69
  • 1.9 Renewing caps in cylinder block (pulley end)
    72
  • 2 Cylinder block, gearbox end
    74
  • 2.1 Assembly overview - cylinder block, gearbox end
    74
  • 2.2 Removing and installing flywheel
    75
  • 2.3 Removing and installing sealing flange on gearbox side
    78
  • 2.4 Renewing caps in cylinder block (gearbox end)
    98
  • 3 Crankshaft
    100
  • 3.1 Assembly overview - crankshaft
    100
  • 3.2 Crankshaft dimensions
    102
  • 3.3 Renewing needle bearing in crankshaft
    102
  • 3.4 Measuring axial clearance of crankshaft
    105
  • 4 Pistons and conrods
    107
  • 4.1 Assembly overview - pistons and conrods
    107
  • 4.2 Removing and installing pistons
    110
  • 4.3 Measuring piston projection at TDC
    112
  • 4.4 Checking pistons and cylinder bores
    114
  • 4.5 Separating new conrod
    116
  • 4.6 Checking radial clearance of conrods
    117
  • Cylinder head, valve gear
    118
  • 1 Cylinder head
    118
  • 1.1 Assembly overview - cylinder head
    118
  • 1.2 Assembly overview - cylinder head cover
    122
  • 1.3 Removing and installing cylinder head
    124
  • 1.4 Removing and installing cylinder head cover
    135
  • 1.5 Removing and installing injector seals
    138
  • 1.6 Removing and installing camshaft housing
    139
  • 1.7 Checking compression
    145
  • 2 Toothed belt drive
    148
  • 2.1 Assembly overview - toothed belt cover
    148
  • 2.2 Assembly overview - toothed belt
    148
  • 2.3 Removing and installing toothed belt guard
    150
  • 2.4 Removing and installing toothed belt
    157
  • 2.5 Removing toothed belt from camshaft
    171
  • 3 Valve gear
    176
  • 3.1 Assembly overview - valve gear
    176
  • 3.2 Measuring axial play of camshaft
    180
  • 3.3 Removing and installing camshaft oil seal
    181
  • 3.4 Removing and installing camshaft adjuster
    183
  • 3.5 Removing and installing camshaft control valve 1 N205
    190
  • 3.6 Checking hydraulic compensation elements
    190
  • 3.7 Removing and installing valve stem seals
    191
  • 4 Inlet and exhaust valves
    202
  • 4.1 Checking valve guides
    202
  • 4.2 Checking valves
    203
  • 4.3 Valve dimensions
    203
  • Lubrication
    204
  • 1 Sump, oil pump
    204
  • 1.1 Assembly overview - sump/oil pump
    204
  • 1.2 Engine oil:
    211
  • 1.3 Removing and installing oil sump
    212
  • 1.4 Removing and installing lower part of sump
    216
  • 1.5 Removing and installing upper part of sump
    220
  • 1.6 Removing and installing oil pump
    224
  • 1.7 Removing and installing oil level and oil temperature sender G266
    225
  • 2 Engine oil cooler
    228
  • 3 Oil filter, oil pressure switch
    229
  • 3.1 Assembly overview - oil filter housing, oil pressure switch
    229
  • 3.2 Removing and installing oil pressure switch F1
    231
  • 3.3 Removing and installing oil pressure switch for reduced oil pressure F378
    233
  • 3.4 Checking oil pressure
    234
  • 3.5 Removing and installing oil filter housing
    235
  • 3.6 Removing and installing oil pressure regulating valve N428
    238
  • 4 Oil circuit
    240
  • 4.1 Removing and installing oil supply line
    240
  • 4.2 Removing and installing oil return line for turbocharger
    241
  • Cooling
    243
  • 1 Cooling system/coolant
    243
  • 1.1 Connection diagram - coolant hoses
    243
  • 1.2 Checking cooling system for leaks
    250
  • 1.3 Draining coolant
    253
  • 1.4 Filling with coolant
    256
  • 1.5 Checking filling quality of cooling system
    269
  • 1.6 Checking electric vacuum pump VAS 6096/2
    271
  • 1.7 Flushing cooling system
    272
  • 2 Coolant pump, regulation of cooling system
    296
  • 2.1 Assembly overview - coolant pump, thermostat
    296
  • 2.2 Assembly overview - electric coolant pump
    300
  • 2.3 Assembly overview - coolant temperature sender
    306
  • 2.4 Removing and installing electric coolant pump
    308
  • 2.5 Removing and installing coolant pump
    326
  • 2.6 Removing and installing thermostat
    327
  • 2.7 Checking thermostat
    330
  • 2.8 Removing and installing coolant valve for cylinder head N489
    331
  • 2.9 Removing and installing coolant temperature sender G62
    331
  • 3 Coolant pipes
    333
  • 3.1 Assembly overview - coolant pipes
    333
  • 3.2 Removing and installing coolant pipes
    335
  • 4 Radiator, radiator fan
    351
  • 4.1 Assembly overview - radiator/radiator fan
    351
  • 4.2 Assembly overview – radiator cowl and radiator fan
    355
  • 4.3 Assembly overview - radiator blind
    357
  • 4.4 Removing and installing radiator
    360
  • 4.5 Removing and installing water radiator for charge air cooling circuit
    363
  • 4.6 Removing and installing radiator cowl
    367
  • 4.7 Removing and installing radiator fan
    370
  • 4.8 Removing and installing radiator blind
    371
  • 4.9 Removing and installing radiator blind control motor V544
    373
  • Turbocharging/supercharging
    379
  • 1 Turbocharger
    379
  • 1.1 Assembly overview - turbocharger
    379
  • 1.2 Removing and installing turbocharger
    387
  • 1.3 Renewing vacuum unit for turbocharger
    404
  • 1.4 Removing and installing connection for turbocharger
    413
  • 2 Charge air system
    415
  • 2.1 Assembly overview - charge air system
    415
  • 2.2 Removing and installing charge pressure sender G31
    418
  • 2.3 Checking charge air system for leaks
    418
  • 2.4 Checking charge air cooler for leaks
    421
  • 2.5 Removing and installing air pipe
    426
  • Mixture preparation - injection
    429
  • 1 Injection system
    429
  • 1.1 Schematic overview - fuel system
    429
  • 1.2 Overview of fitting locations - injection system
    431
  • 1.3 Filling/bleeding fuel system
    443
  • 1.4 Checking fuel system for leaks
    444
  • 2 Vacuum system
    445
  • 2.1 Connection diagram – vacuum system
    445
  • 2.2 Checking vacuum system
    446
  • 3 Injectors/high-pressure accumulator (rail)
    447
  • 3.1 Assembly overview - injectors
    447
  • 3.2 Assembly overview - fuel rail
    449
  • 3.3 Adapting correction values for injectors
    450
  • 3.4 Testing injectors
    451
  • 3.5 Checking return flow rate of injectors with engine running
    452
  • 3.6 Checking return flow rate of injectors at starter speed
    454
  • 3.7 Testing jammed-open injectors
    456
  • 3.8 Removing and installing injectors
    457
  • 3.9 Removing and installing high-pressure lines
    461
  • 3.10 Removing and installing fuel rail
    464
  • 4 Air filter
    466
  • 4.1 Assembly overview - air filter housing
    466
  • 4.2 Removing and installing air filter housing
    469
  • 5 Intake manifold
    471
  • 5.1 Assembly overview – intake manifold
    471
  • 5.2 Removing and installing intake manifold
    475
  • 5.3 Removing and installing throttle valve module J338
    480
  • 6 Senders and sensors
    483
  • 6.1 Removing and installing fuel pressure regulating valve N276
    483
  • 6.2 Checking fuel pressure regulating valve N276
    488
  • 6.3 Removing and installing fuel pressure sender G247
    489
  • 6.4 Removing and installing air mass meter G70
    491
  • 6.5 Removing and installing pressure differential sender G505
    493
  • 6.6 Removing and installing exhaust gas pressure sensor 1 G450
    496
  • 6.7 Removing and installing NOx sender 2 G687
    497
  • 6.10 Removing and installing fuel temperature sender G81
    500
  • 6.11 Removing and installing control unit for NOx sender GX30
    502
  • 7 Engine/motor control unit
    512
  • 7.1 Removing and installing engine control unit J623
    512
  • 8 High-pressure pump
    519
  • 8.1 Assembly overview - high-pressure pump
    519
  • 8.2 Removing and installing high-pressure pump
    520
  • 9 Lambda probe
    524
  • 9.1 Assembly overview - Lambda probe
    524
  • 9.2 Removing and installing Lambda probe
    527
  • Exhaust system
    531
  • 1 Exhaust pipes and silencers
    531
  • 1.1 Assembly overview – silencers
    531
  • 1.2 Assembly overview - front exhaust pipe
    537
  • 1.3 Removing and installing front exhaust pipe
    539
  • 1.4 Separating exhaust pipes from silencers
    540
  • 1.5 Removing and installing rear silencer
    542
  • 1.6 Aligning exhaust system free of stress
    544
  • 1.7 Checking exhaust system for leaks
    545
  • 1.8 Installation position of clamp
    545
  • 2 Emission control
    548
  • 2.1 Assembly overview – emission control
    548
  • 2.2 Removing and installing catalytic converter
    553
  • 2.3 Removing and installing particulate filter
    555
  • 2.4 Removing and installing emission control module
    555
  • 2.5 Removing and installing exhaust flap control unit J883
    567
  • 3 SCR system (selective catalytic reduction)
    569
  • 3.1 Assembly overview – reducing agent tank
    569
  • 3.2 Assembly overview - reducing agent supply line
    571
  • 3.3 Assembly overview - delivery module for reducing agent
    572
  • 3.4 Removing and installing reducing agent tank
    572
  • 3.5 Removing and installing front section of reducing agent supply line
    575
  • 3.6 Removing and installing delivery module for reducing agent
    584
  • 3.7 Removing and installing injector for reduction agent N474
    587
  • 3.8 Removing and installing control unit for reducing-agent heater J891
    590
  • 3.9 Assembly overview - injector for reducing agent
    593
  • 3.10 Draining reducing agent tank
    595
  • 3.11 Removing and installing rear section of reducing agent supply line
    598
  • 3.12 Removing and installing filler pipe for reducing agent tank
    599
  • 3.13 Disconnecting reducing agent supply line
    601
  • 3.14 SCR - resetting learnt values
    604
  • 4 Exhaust gas temperature regulation
    606
  • 4.1 Assembly overview – exhaust gas temperature regulation
    606
  • 4.2 Removing and installing exhaust gas temperature sender 1 G235
    610
  • 4.3 Removing and installing exhaust gas temperature sender 2 G448
    617
  • 4.4 Removing and installing exhaust gas temperature sender 3 G495
    627
  • 4.5 Removing and installing exhaust gas temperature sender 4 G648
    632
  • 5 Exhaust gas recirculation
    635
  • 5.1 Assembly overview – exhaust gas recirculation
    635
  • 5.2 Assembly overview - exhaust gas recirculation valve 1 GX5
    639
  • 5.3 Removing and installing exhaust gas recirculation cooler
    640
  • 5.4 Removing and installing exhaust gas recirculation valve 1 GX5
    648
  • 5.5 Removing and installing exhaust gas recirculation valve 2 GX6
    649
  • 5.6 Removing and installing exhaust gas recirculation temperature sensor G98
    651
  • 5.7 Checking exhaust gas recirculation cooler for leaks
    654
  • Glow plug system
    655
  • 1 Glow plug system
    655
  • 1.1 Assembly overview – glow plug system
    655
  • 1.2 Removing and installing glow plug
    657
  • 1.3 Removing and installing automatic glow period control unit J179
    660
  • 1.4 Removing and installing Hall sender G40
    660
  • 1.5 Removing and installing engine speed sender G28
    661
Manufacturer's designation 4-cylinder common rail (1.6 l and 2.0 l, 4 V, turbocharger, EA 288)
Manufacturer Volkswagen
Suitable for Passat Lim (2015 >) / Passat Var. (2015 >) / Arteon () / Passat Variant (2019 >) / Passat Limousine (2019 >)
Suitable car types 3G2, 3H7, CB5, CB2
Engine code CUPA, DBKA, DBGA, DFCA, DFEA, CLHC, DCZA, DFGA, DFHA, CRLD, DFEB, DBGB, CRGA, DDAA, DCXA
Category Reparaturanleitung

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car part 1K0122101CK Schlauch

1K0122101CK

Schlauch

59,19 €

Details
car part 4KE998465C Rep.Satz

4KE998465C

Rep.Satz

28,94 €

Details
car part N90435801 Uscheibe

N90435801

Uscheibe

1,03 €

Details
car part 0B5321391A Leitg.Satz

0B5321391A

Leitg.Satz

61,51 €

Details

4-Zyl. Einspritzmotor

Examplepage for repair manual 4-Zyl. Einspritzmotor

For New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)

21,00 € Details

Fahrwerk, Achsen, Lenkung

Examplepage for repair manual Fahrwerk, Achsen, Lenkung

For Amarok (2011) / Amarok (2013) / Amarok (2017 >) / Amarok (2017)

15,68 € Details

Nr. 233: 2,0 l-Motor

Examplepage for repair manual Nr. 233: 2,0 l-Motor

5,73 € Details

image/svg+xml About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners

Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

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Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
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