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Electrical system

For Beetle Limousine / Beetle Cabrio

Original Volkswagen repair manual


23,09 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

21.728 KB

291 Sites

Detailed technical data

Immediately readable

This repair manual contains: Battery, Cruise control system (CCS), Dash panel insert, Horn, Washer fluid lines, Headlights, Lights in exterior mirror, Front turn signals, Entry and start authorisation system, Steering column switch module, Parking aid, Automatic headlight range control, Blind Spot Monitor, Anti-theft alarm, Immobiliser, Relay carriers, fuse holders, electronics boxes and Connectors. Show more
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Repair manual Beetle Limousine / Beetle Cabrio Electrical system PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 1.3 Operation and safety notes for gas discharge lamps
    2
  • 2 Repair instructions
    4
  • 2.1 Contact corrosion
    4
  • 2.2 Routing and attachment of lines
    4
  • 3 Battery
    5
  • 3.1 Battery - general notes
    5
  • 3.2 Types of battery
    5
  • Starter, current supply, CCS
    6
  • 1 Battery
    6
  • 1.1 Assembly overview – battery
    6
  • 1.2 Removing and installing battery
    8
  • 1.3 Adapting battery monitor control unit J367
    11
  • 1.4 Disconnecting and connecting battery
    11
  • 1.5 Removing and installing battery tray
    14
  • 1.6 Checking battery
    14
  • 1.7 Charging battery
    15
  • 1.8 Removing and installing earth wire with battery monitor control unit J367
    15
  • 1.9 Adapting battery monitor control unit J367
    16
  • 2 Alternator
    18
  • 2.1 Assembly overview - alternator
    18
  • 2.2 Removing and installing alternator
    20
  • 2.3 Checking alternator
    35
  • 2.4 Checking poly V-belt
    35
  • 2.5 Removing and installing poly V-belt pulley
    36
  • 2.6 Removing and installing voltage regulator
    46
  • 3 Starter motor
    50
  • 3.1 Assembly overview – starter
    50
  • 3.2 Removing and installing starter
    53
  • 3.3 Checking starter
    63
  • 4 Cruise control system (CCS)
    64
  • 5 Start/stop system
    65
  • 5.1 General description - start/stop system
    65
  • 5.2 Removing and installing voltage stabiliser
    66
  • Gauges, instruments
    68
  • 1 Dash panel insert
    68
  • 1.1 Assembly overview - dash panel insert
    68
  • 1.2 Assembly overview - additional instruments
    68
  • 1.3 Removing and installing dash panel insert KX2
    69
  • 1.4 Removing and installing additional instruments
    71
  • 1.5 Warning lamp symbols on dash panel insert
    72
  • 1.6 Multi-pin connector pin assignment on dash panel insert
    74
  • 1.7 Removing and installing ambient temperature sensor
    75
  • 2 Horn
    76
  • 2.1 Assembly overview - horn
    76
  • 2.2 Removing and installing treble horn H2 and bass horn H7
    76
  • Windscreen wash/wipe system
    78
  • 1 Windscreen wiper system
    78
  • 1.1 Assembly overview - windscreen wiper system
    78
  • 1.2 Moving wipers to service position
    79
  • 1.3 Removing and installing wiper arms
    79
  • 1.4 Adjusting wiper arms
    81
  • 1.5 Renewing windscreen wiper rubber
    82
  • 1.6 Removing and installing wiper motor V
    83
  • 1.7 Renewing wiper motor
    84
  • 1.8 Removing and installing rain and light sensor
    85
  • 1.9 Repairing rain and light sensor G397
    88
  • 2 Windscreen washer system
    90
  • 2.1 Assembly overview - windscreen washer system
    90
  • 2.2 Removing and installing washer fluid reservoir
    91
  • 2.3 Removing and installing windscreen washer fluid level sender
    93
  • 2.4 Removing and installing windscreen washer pump
    93
  • 2.5 Removing and installing spray jets
    94
  • 2.6 Adjusting spray jets
    95
  • 3 Washer fluid lines
    96
  • 3.1 Repairing washer fluid lines
    96
  • Lights, bulbs, switches - exterior
    97
  • 1 Headlights
    97
  • 1.1 Assembly overview – headlight
    97
  • 1.2 Removing and installing headlight
    100
  • 1.3 Removing and installing carrier plate for headlights
    101
  • 1.4 Adjusting headlights
    103
  • 1.5 Adjusting headlight installation position
    103
  • 1.6 Converting headlights from driving on right to driving on left
    105
  • 1.7 Converting headlights from driving on left to driving on right
    105
  • 1.8 Removing and installing headlight range control motor V48/V49
    105
  • 1.9 Removing and installing dipped-beam headlight bulb
    108
  • 1.10 Removing and installing gas discharge bulb L13/L14
    110
  • 1.11 Removing and installing side light bulb M1/M3
    112
  • 1.12 Removing and installing daytime running light bulb L174/L175
    113
  • 1.13 Removing and installing gas discharge bulb control unit J343/J344
    115
  • 2 Fog lights
    116
  • 2.1 Assembly overview - fog lights
    116
  • 2.2 Removing and installing fog light
    117
  • 2.3 Removing and installing fog light bulb L22/L23
    120
  • 2.4 Adjusting fog lights
    121
  • 3 Side marker light
    122
  • 3.1 Removing and installing front side marker light
    122
  • 3.2 Removing and installing side marking light bulb
    122
  • 4 Lights in exterior mirror
    124
  • 4.1 Assembly overview - lights in exterior mirror
    124
  • 4.2 Removing and installing turn signal repeater bulb L131/L132
    124
  • 4.3 Removing and installing entry light in exterior mirror
    125
  • 5 Front turn signals
    127
  • 5.1 Assembly overview - front turn signals
    127
  • 5.2 Removing and installing front turn signal
    128
  • 5.3 Removing and installing front turn signal bulb
    131
  • 6 Tail lights
    133
  • 6.1 Assembly overview - tail light cluster in body
    133
  • 6.2 Removing and installing bulb carrier
    135
  • 6.3 Removing and installing tail light cluster
    136
  • 6.4 Removing and installing rear fog light
    136
  • 6.5 Removing and installing rear fog light bulb L46/L47
    138
  • 6.6 Removing and installing brake and tail light bulb M21/M22
    138
  • 6.7 Removing and installing reversing light bulb
    139
  • 6.8 Removing and installing turn signal bulb
    140
  • 7 High-level brake light
    142
  • 7.1 Removing and installing high-level brake light
    142
  • 8 Number plate light
    145
  • 8.1 Removing and installing number plate light X4/X5
    145
  • 8.2 Removing and installing bulb for number plate light X4/X5
    145
  • 9 Entry and start authorisation system
    147
  • 9.1 Overview of fitting locations - entry and start authorisation system
    147
  • 9.2 Removing and installing entry and start authorisation control unit J518
    150
  • 9.3 Removing and installing door exterior handle contact sensor G415/G416
    153
  • 9.4 Removing and installing interior aerial 1 for entry and start authorisation R138
    153
  • 9.5 Removing and installing interior aerial 2 for entry and start authorisation R139
    154
  • 9.6 Removing and installing driver side aerial for entry and start system R134
    154
  • 9.9 Removing and installing rear bumper aerial for entry and start system R136
    156
  • 9.10 Checking entry and start system aerials and sensors
    157
  • 10 Steering column switch module
    158
  • 10.1 Assembly overview - steering column switch module
    158
  • 10.2 Removing and installing steering column electronics control unit J527
    162
  • 10.3 Coding steering column electronics control unit J527
    164
  • 10.4 Removing and installing steering column combination switch
    165
  • 10.5 Removing and installing base for steering column combination switch
    171
  • 10.6 Removing and installing ignition/starter switch
    183
  • 10.7 Checking ignition/starter switch
    184
  • 10.8 Removing and installing lock cylinder
    185
  • 10.9 Removing and installing steering lock housing
    187
  • 10.10 Removing and installing ignition key withdrawal lock solenoid N376
    188
  • 11 Parking aid
    189
  • 11.1 Assembly overview – parking aid
    189
  • 11.2 Removing and installing parking aid control unit J446
    191
  • 11.3 Adapting parking aid control unit J446 functions
    191
  • 11.4 Removing and installing front parking aid warning buzzer H22
    192
  • 11.5 Removing and installing rear parking aid warning buzzer H15
    193
  • 11.6 Adapting volume and frequency of front parking aid warning buzzer
    194
  • 11.7 Adapting volume and frequency of rear parking aid warning buzzer
    195
  • 11.8 Removing and installing front parking aid senders
    195
  • 11.9 Removing and installing rear parking aid senders
    198
  • 11.10 Bonding sender bracket in bumper cover or in radiator grille
    200
  • 11.11 Repairing sender bracket in bumper cover
    202
  • 11.12 Renewing parking aid senders
    202
  • 11.13 Testing parking aid senders
    203
  • 12 Automatic headlight range control
    204
  • 12.1 Assembly overview - automatic headlight range control
    204
  • 12.2 Removing and installing headlight range control unit
    205
  • 12.3 Making basic headlight setting
    206
  • 13 Blind Spot Monitor
    208
  • 13.1 Assembly overview - Blind Spot Monitor
    208
  • 13.2 Removing and installing warning lamp for Blind Spot Monitor K303/K304
    208
  • 13.3 Removing and installing Blind Spot Monitor control unit J1086/J1087
    209
  • 13.4 Calibrating Blind Spot Monitor
    210
  • Lights, bulbs, switches - interior
    218
  • 1 Lights
    218
  • 1.1 Overview of fitting locations - lights in luggage compartment
    218
  • 1.2 Overview of fitting locations - lights in roof trim
    219
  • 1.3 Removing and installing footwell light W9/W10
    219
  • 1.4 Removing and installing front footwell illumination bulb L151/L152
    220
  • 1.5 Removing and installing Central locking SAFELOCK function warning lamp K133
    221
  • 1.6 Removing and installing luggage compartment light W3
    222
  • 1.7 Removing and installing illuminated vanity mirror W20/W14
    224
  • 1.8 Renewing front interior light bulb W1/W13/W19
    226
  • 2 Controls
    228
  • 2.1 Overview of fitting locations - controls in dash panel
    228
  • 2.2 Overview of fitting locations - controls in front doors
    229
  • 2.3 Overview of fitting locations - controls in centre console
    230
  • 2.4 Overview of fitting locations - controls in roof trim
    231
  • 2.5 Removing and installing rotary light switch EX1
    232
  • 2.6 Removing and installing regulator for switch and instrument illumination E20
    234
  • 2.7 Removing and installing headlight range control regulator E102
    234
  • 2.8 Removing and installing Start/Stop operation button E693
    235
  • 2.9 Removing and installing parking aid button E266
    236
  • 2.11 Removing and installing hazard warning lights button E229
    238
  • 2.12 Removing and installing mirror adjuster switch E43/E168
    239
  • 2.13 Removing and installing operating unit for window regulator in driver door E512
    241
  • 2.14 Removing and installing window regulator switch in front passenger door E107
    242
  • 2.17 Removing and installing rear lid remote release button E233
    245
  • 2.18 Removing and installing tyre pressure monitor display button E492
    246
  • 2.19 Removing and installing door contact switch F2/F3
    247
  • 2.20 Removing and installing starter button E378
    248
  • 2.21 Removing and installing button 1 for tilting roof E582
    248
  • 2.22 Removing and installing front interior light/reading light
    249
  • 2.23 Removing and installing garage door operating unit E284
    253
  • 2.24 Removing and installing interior monitoring deactivation switch E267
    254
  • 3 Anti-theft alarm
    256
  • 3.1 Assembly overview - interior monitor
    256
  • 3.2 Removing and installing alarm horn H12
    258
  • 3.3 Activating and deactivating anti-theft alarm
    259
  • 3.4 Removing and installing interior monitoring sensor G273
    259
  • 4 Immobiliser
    261
  • 4.1 Removing and installing immobiliser control unit
    261
  • 4.2 Removing and installing immobiliser reader coil
    263
  • 4.3 Ignition key
    263
  • Wiring
    265
  • 1 Relay carriers, fuse holders, electronics boxes
    265
  • 1.1 Overview of fitting locations - relay carriers, fuse holders, E-boxes
    265
  • 1.2 Removing and installing electronics box (E-box)
    266
  • 1.3 Removing and installing relay and fuse holder in electronics box
    267
  • 1.4 Removing and installing relay and fuse holder behind dash panel on driver side
    269
  • 2 Select Control units
    272
  • 2.1 Overview of fitting locations - control units
    272
  • 2.2 Removing and installing onboard supply control unit J519
    273
  • 2.3 Adapting onboard supply control unit J519 functions
    275
  • 2.4 Removing and installing converter box J935
    275
  • 2.5 Removing and installing garage door operation control unit
    276
  • 2.6 Removing and installing data bus diagnostic interface J533
    276
  • 2.7 Adapting data bus diagnostic interface functions J533 functions
    279
  • 2.8 Driver door control unit J386
    279
  • 2.9 Front passenger door control unit J387
    280
  • 3 Connectors
    281
  • 3.1 Repairing electrical wiring harnesses and plug-in connections
    281
  • 4 Repairing aerial wires
    282
  • 5 Vehicle diagnosis, testing and information systems
    283
Manufacturer's designation Electrical system
Manufacturer Volkswagen
Suitable for Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012)
Suitable car types 5C1, 5C7
Category Reparaturanleitung

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