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General body repairs, exterior

For Beetle Limousine / Beetle Cabrio

Original Volkswagen repair manual


36,20 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

61.531 KB

508 Sites

Detailed technical data

Immediately readable

This repair manual contains: Lock carrier, Wings, Plenum chamber bulkhead, Bonnet, Rear lid, Door, Sliding/tilting sunroof, Radiator grille and front trim, Mouldings, trims, extensions, Noise insulation, Underbody cladding and Exterior mirror. Show more
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Repair manual Beetle Limousine / Beetle Cabrio General body repairs, exterior PDF download has the following content:

Chapter overview

  • Body - front
    1
  • 1 Lock carrier
    1
  • 1.1 Assembly overview – lock carrier
    1
  • 1.2 Removing and installing lock carrier
    2
  • 1.3 Moving to and back from service position
    7
  • 2 Wings
    11
  • 2.1 Assembly overview – wing
    11
  • 2.2 Removing and installing wing
    15
  • 2.3 Removing and installing wing bracket
    19
  • 3 Plenum chamber bulkhead
    21
  • 3.1 Assembly overview – bulkhead
    21
  • 3.2 Assembly overview – plenum chamber cover
    22
  • 3.3 Removing and installing plenum chamber cover
    23
  • Body - rear
    28
  • 1 Rear wing
    28
  • 1.1 Assembly overview - rear wing
    28
  • 1.2 Removing and installing rear wing
    28
  • 1.3 Removing and installing anti-abrasion film
    31
  • Bonnet, rear lid
    34
  • 1 Bonnet
    34
  • 1.1 Assembly overview – bonnet
    34
  • 1.2 Assembly overview – Bowden cable
    35
  • 1.3 Removing and installing bonnet
    37
  • 1.4 Adjusting bonnet
    40
  • 1.5 Removing and installing bonnet lock
    42
  • 1.6 Removing and installing bonnet lock operating lever
    43
  • 1.7 Removing and installing striker pin
    45
  • 1.8 Removing and installing hinges
    46
  • 1.9 Removing and installing insulation
    48
  • 1.10 Removing and installing bonnet seals
    50
  • 1.11 Separating and connecting Bowden cable coupling
    51
  • 1.12 Removing and installing bonnet stay
    53
  • 2 Rear lid
    56
  • 2.1 Assembly overview – rear lid
    56
  • 2.2 Removing and installing rear lid
    63
  • 2.3 Adjusting rear lid
    68
  • 2.4 Removing and installing bonnet lock
    81
  • 2.5 Removing and installing operating mechanism
    84
  • 2.6 Removing and installing striker pin
    86
  • 2.7 Removing and installing hinges
    86
  • 2.8 Removing and installing rear lid seal
    89
  • 2.9 Removing and installing gas strut
    93
  • 2.10 Releasing gas from gas strut
    95
  • 3 Tank flap unit
    97
  • 3.1 Assembly overview – tank flap unit
    97
  • 3.2 Removing and installing tank flap unit
    97
  • 3.3 Removing and installing actuator
    100
  • Front doors, door components, central locking
    102
  • 1 Door
    102
  • 1.1 Assembly overview – door
    102
  • 1.2 Removing and installing door
    104
  • 1.3 Adjusting door
    106
  • 1.4 Adjusting striker pin
    109
  • 1.5 Removing and installing door arrester
    110
  • 1.6 Removing and installing inner door seal
    112
  • 1.7 Removing and installing outer door seal
    117
  • 2 Door components
    120
  • 2.1 Assembly overview – door components
    120
  • 2.2 Assembly overview – door handle and door lock
    122
  • 2.3 Removing and installing window regulator motor
    124
  • 2.4 Removing and installing window regulator
    127
  • 2.5 Removing and installing inner door cover
    129
  • 2.6 Removing and installing striker pin
    131
  • 2.7 Removing and installing cap on door handle
    133
  • 2.8 Removing and installing lock cylinder
    137
  • 2.9 Removing and installing door handle
    139
  • 2.10 Removing and installing mounting bracket
    141
  • 2.11 Removing and installing door lock
    143
  • 2.12 Removing and installing window slot outer seal
    145
  • 2.13 Removing and installing outer padding
    146
  • 3 Central locking
    149
  • 3.1 Overview of fitting locations – central locking system
    149
  • 3.2 Assembly overview - ignition key
    153
  • 3.3 Removing and installing ignition key battery
    154
  • 3.4 Adapting ignition keys to remote control
    155
  • Rear doors, door components
    157
  • 1 Door components
    157
  • 1.1 Removing and installing window regulator
    157
  • 1.2 Removing and installing window regulator motor
    163
  • Sunroof
    167
  • 1 Sliding/tilting sunroof
    167
  • 1.1 Assembly overview - panorama sliding/tilting glass roof
    167
  • 1.2 Assembly overview – sunroof roller blind
    169
  • 1.3 Function description
    171
  • 1.4 Adapting sliding sunroof adjustment control unit J245
    171
  • 1.5 Closing sunroof by hand
    172
  • 1.6 Removing and installing glass panel
    173
  • 1.7 Adjusting glass panel
    177
  • 1.8 Removing and installing slotted guide
    179
  • 1.9 Removing and installing sliding sunroof frame
    182
  • 1.10 Removing and installing wind deflector
    192
  • 1.11 Removing and installing sliding sunroof adjustment control unit J245
    194
  • 1.12 Removing and installing sunroof sun blind cover
    197
  • 1.13 Removing and installing transverse reinforcement
    198
  • 1.14 Removing and installing sunroof roller blind
    199
  • 1.15 Removing and installing interior seal
    203
  • 1.16 Removing and installing trim
    206
  • 1.17 Removing and installing tension bow
    214
  • 2 Water drain hoses
    218
  • 2.1 Assembly overview - water drain hoses
    218
  • 2.2 Cleaning water drain hoses
    218
  • Convertible roof, hardtop, canopy
    221
  • 1 Convertible top
    221
  • 1.1 Assembly overview - convertible top
    221
  • 1.2 Assembly overview - convertible top frame
    223
  • 1.3 Assembly overview - stop buffer
    225
  • 1.4 Assembly overview - convertible top latch
    225
  • 1.5 Assembly overview - control unit, microswitch for convertible top actuation
    226
  • 1.6 Assembly overview - windscreen frame seal
    228
  • 1.7 Removing and installing front trim
    228
  • 1.8 Removing and installing side trim panels
    231
  • 1.9 Removing and installing convertible top
    234
  • 1.10 Removing and installing convertible roof headliner
    247
  • 1.11 Removing and installing convertible top cover
    258
  • 1.12 Repairing water trap channel
    277
  • 1.13 Removing and installing rear window control link
    278
  • 1.14 Removing and installing tensioning cord for convertible top
    280
  • 1.15 Repairing tensioning cords
    280
  • 1.16 Removing and installing tensioning strap
    281
  • 1.17 Removing and installing bolted retaining strips
    284
  • 1.18 Removing and installing riveted retaining strip
    286
  • 1.19 Removing and installing convertible top motor
    288
  • 1.20 Removing and installing toothed segment
    291
  • 1.21 Removing and installing convertible top latch
    292
  • 1.22 Removing and installing convertible top latch motor
    293
  • 1.23 Removing and installing convertible top lock
    295
  • 1.24 Removing and installing striker pin
    297
  • 1.25 Removing and installing windscreen frame seal
    299
  • 1.26 Removing and installing convertible top seals
    303
  • 1.27 Removing and installing water drip tray
    303
  • 1.28 Checking water drainage from convertible top
    305
  • 1.29 Removing and installing retaining plate
    306
  • Bumpers
    308
  • 1 Bumper, front
    308
  • 1.1 Assembly overview – bumper cover
    308
  • 1.2 Assembly overview - attachments
    309
  • 1.3 Assembly overview - guides and brackets
    311
  • 1.4 Assembly overview – bumper carrier
    312
  • 1.5 Removing and installing bumper cover
    314
  • 1.6 Removing and installing attachments
    317
  • 1.7 Repairing bumper cover
    318
  • 1.8 Installing holder for parking aid sender
    318
  • 1.9 Installing brackets for park assist steering
    323
  • 2 Bumper, rear
    328
  • 2.1 Assembly overview – bumper cover
    328
  • 2.2 Assembly overview - attachments
    329
  • 2.3 Assembly overview - guides and brackets
    331
  • 2.4 Assembly overview – bumper carrier
    332
  • 2.5 Removing and installing bumper cover
    333
  • 2.6 Repairing bumper cover
    336
  • 2.7 Installing holder for parking aid sender
    336
  • 2.8 Installing brackets for park assist steering
    341
  • Glazing
    346
  • 1 Repair notes
    346
  • 1.1 Minimum drying times for bonded windows
    346
  • 1.2 Window repair
    346
  • 1.3 Installation instructions for bonded windows
    347
  • 1.4 Removing broken window
    348
  • 1.5 Preparing old undamaged windows for installing
    349
  • 1.6 Preparing new windows for installing
    349
  • 1.7 Preparing body flange for installing
    350
  • 1.8 Cleaning off excess adhesive
    351
  • 2 Windscreen
    352
  • 2.1 Assembly overview – windscreen
    352
  • 2.2 Removing and installing windscreen
    353
  • 3 Rear windscreen
    359
  • 3.1 Assembly overview – rear window
    359
  • 3.2 Removing and installing rear window
    359
  • 4 Side windows
    364
  • 4.1 Assembly overview - rear side windows
    364
  • 4.2 Removing and installing rear side window
    365
  • 4.3 Adjusting rear door window
    372
  • 5 Door windows
    378
  • 5.1 Assembly overview - front door window
    378
  • 5.2 Removing and installing front door window
    378
  • 5.3 Adjusting front door window
    382
  • Exterior equipment
    395
  • 1 Radiator grille and front trim
    395
  • 1.1 Removing and installing front trim
    395
  • 2 Spoiler
    398
  • 2.1 Assembly overview – spoiler
    398
  • 2.2 Removing and installing spoiler
    399
  • 3 Mouldings, trims, extensions
    413
  • 3.1 Assembly overview - side member trim, Dune
    413
  • 3.2 Assembly overview - trim strip and covers
    414
  • 3.3 Removing and installing trim strip
    415
  • 3.4 Removing and installing step moulding
    422
  • 3.5 Removing and installing retaining strip for side member extension, Dune
    425
  • 3.6 Removing and installing side member trim, Dune
    428
  • 3.7 Removing and installing wheel arch covers
    432
  • 4 Noise insulation
    440
  • 4.1 Assembly overview - noise insulation
    440
  • 4.2 Removing and installing noise insulation
    443
  • 5 Underbody cladding
    447
  • 5.1 Assembly overview – underbody cladding
    447
  • 5.2 Removing and installing tunnel cross-piece
    448
  • 6 Exterior mirror
    450
  • 6.1 Assembly overview – exterior mirror
    450
  • 6.2 Removing and installing exterior mirror
    452
  • 6.3 Removing and installing mirror glass
    455
  • 6.4 Removing and installing mirror adjustment unit
    457
  • 6.5 Removing and installing mirror frame
    460
  • 6.6 Removing and installing mirror cover
    463
  • 6.7 Removing and installing assembly bracket
    466
  • 7 Wheel housing liner
    468
  • 7.1 Assembly overview – front wheel housing liner
    468
  • 7.2 Assembly overview – rear wheel housing liner
    469
  • 7.3 Removing and installing front wheel housing liner
    470
  • 7.4 Removing and installing rear wheel housing liner
    473
  • 8 Lettering, emblems and decorative films
    475
  • 8.1 Instructions for affixing the lettering
    475
  • 8.2 Dimensions - lettering and emblems on rear lid
    476
  • 8.3 Dimensions - lettering and emblems on wing
    477
  • 8.4 Removing and installing front badge
    482
  • 8.5 Instructions for affixing decorative films and protective films
    483
  • 8.6 Protective film on rear wing
    485
  • 8.7 Decorative film, door and side panel
    486
  • 8.8 Decorative films, Beetle »Herbie«
    487
  • 9 Special add-on parts
    500
  • 9.1 Overview of fitting locations - special add-on parts, Dune
    500
Manufacturer's designation General body repairs, exterior
Manufacturer Volkswagen
Suitable for Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012)
Suitable car types 5C1, 5C7
Category Reparaturanleitung

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