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  • Examplepage for repair manual Running gear, axles, steering
  • Examplepage for repair manual 2 Running gear, axles, steering
  • Examplepage for repair manual 3 Running gear, axles, steering

Running gear, axles, steering

For Beetle Limousine / Beetle Cabrio

Original Volkswagen repair manual


27,01 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

26.288 KB

350 Sites

Detailed technical data

Immediately readable

This repair manual contains: Front axle, Subframe, Suspension strut, upper suspension link, Wheel bearing, Drive shaft, Vehicle level sender, Tyre Pressure Monitoring System, Vibration due to wheels/tyres - causes and rectification, Hydraulic power steering and Sensors. Show more
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Repair manual Beetle Limousine / Beetle Cabrio Running gear, axles, steering PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Evaluating accident vehicles
    1
  • 1.1 Check list for evaluating running gear on accident vehicles
    1
  • 2 General information
    3
  • 2.1 Tyre types
    3
  • 3 Repair instructions
    4
  • 3.1 Steering rack
    4
  • 3.2 Gaskets and seals
    4
  • 3.3 Nuts and bolts
    5
  • 3.4 Electrical components
    5
  • 3.5 Raising suspension to unladen position (vehicles with coil springs)
    5
  • Front suspension
    10
  • 1 Front axle
    10
  • 1.1 Overview of fitting locations - front axle
    10
  • 2 Subframe
    12
  • 2.1 Assembly overview – subframe
    12
  • 2.2 Assembly overview - subframe strut
    15
  • 2.3 Removing and installing subframe strut
    15
  • 2.4 Fixing position of subframe
    16
  • 2.5 Lowering subframe
    20
  • 2.6 Removing and installing subframe without steering rack
    23
  • 2.7 Removing and installing subframe with steering rack
    28
  • 2.8 Repairing subframe
    41
  • 2.9 Removing and installing anti-roll bar
    49
  • 2.10 Repairing thread in longitudinal member
    53
  • 3 Suspension strut, upper suspension link
    54
  • 3.1 Assembly overview - suspension strut, upper suspension link
    54
  • 3.2 Removing and installing suspension strut
    55
  • 3.3 Repairing suspension strut
    60
  • 4 Lower suspension link, swivel joint
    63
  • 4.1 Assembly overview - lower suspension link, swivel joint
    63
  • 4.2 Removing and installing lower suspension link
    65
  • 4.3 Checking swivel joint
    71
  • 4.4 Removing and installing swivel joint
    72
  • 4.5 Renewing bonded rubber bush for lower suspension link
    75
  • 5 Wheel bearing
    80
  • 5.1 Assembly overview - wheel bearing
    80
  • 5.2 Removing and installing wheel bearing housing
    81
  • 5.3 Removing and installing wheel bearing unit
    86
  • 6 Drive shaft
    90
  • 6.1 Overview - drive shaft
    90
  • 6.2 Assembly overview - drive shaft
    91
  • 6.3 Removing and installing drive shaft
    97
  • 6.4 Loosening and tightening threaded connections of drive shaft
    107
  • 6.5 Removing and installing drive shaft heat shield
    109
  • 6.6 Dismantling and assembling drive shaft
    109
  • 6.7 Checking outer constant velocity joint
    128
  • 6.8 Checking inner constant velocity joint
    129
  • Rear suspension
    132
  • 1 Rear axle
    132
  • 1.1 Overview - rear axle
    132
  • 1.2 Lowering rear axle
    137
  • 1.3 Removing and installing rear axle
    139
  • 2 Axle beam
    148
  • 2.1 Assembly overview – axle beam
    148
  • 2.2 Assembly overview - plate for axle beam
    150
  • 2.3 Removing and installing axle assembly
    151
  • 2.4 Removing and installing plate for axle beam
    156
  • 2.5 Renewing bonded rubber bush for axle beam
    162
  • 2.6 Removing and installing cross piece
    167
  • 2.7 Renewing bonded rubber bush for cross strut
    170
  • 3 Subframe
    173
  • 3.1 Assembly overview – subframe
    173
  • 3.2 Assembly overview - radius rod
    175
  • 3.3 Fixing position of subframe
    175
  • 3.4 Removing and installing radius rods
    177
  • 4 Anti-roll bar
    179
  • 4.1 Assembly overview - anti-roll bar
    179
  • 4.2 Removing and installing anti-roll bar
    179
  • 5 Suspension link, track rod
    182
  • 5.1 Removing and installing upper transverse link
    182
  • 5.2 Removing and installing lower transverse link
    183
  • 5.3 Removing and installing track rod
    185
  • 6 Suspension strut, shock absorber, spring
    188
  • 6.1 Assembly overview - suspension strut, shock absorber, spring
    188
  • 6.2 Removing and installing shock absorbers
    190
  • 6.3 Repairing shock absorber
    193
  • 6.4 Removing and installing spring
    195
  • 7 Wheel bearing assembly, trailing arm
    200
  • 7.1 Assembly overview - wheel bearing
    200
  • 7.2 Removing and installing wheel bearing housing
    204
  • 7.3 Removing and installing wheel bearing unit
    207
  • 7.4 Removing and installing wheel bearing pre-seal
    216
  • 7.5 Renewing bonded rubber bush for wheel bearing housing
    218
  • 7.6 Removing and installing trailing arm with mounting bracket
    221
  • 7.7 Repairing trailing arm
    225
  • Self-levelling suspension
    229
  • 1 Vehicle level sender
    229
  • 1.1 Assembly overview - rear vehicle level senders
    229
  • 1.2 Removing and installing rear vehicle level senders G76 / G77
    230
  • Wheels, tyres, vehicle geometry
    233
  • 1 Wheels, tyres
    233
  • 1.1 Specified torques for wheel bolts
    233
  • 1.2 Pressing tyre off wheel rim
    233
  • 1.3 Removing tyre from wheel
    234
  • 1.4 Fitting tyre
    234
  • 1.5 Wheel change
    235
  • 1.6 Tyre sealant disposal
    238
  • 1.7 Models with breakdown set
    238
  • 2 Tyre Pressure Monitoring System
    239
  • 2.1 System description - Tyre Pressure Monitoring System
    239
  • 3 Wheel alignment
    241
  • 3.1 Notes for wheel alignment
    241
  • 3.2 Conditions for testing
    242
  • 3.3 Test preparations
    242
  • 3.4 Checking trailing arm of axle beam (torsion beam rear axle) using VAS 241 001
    244
  • 3.5 Checking trailing arm of axle beam (torsion beam rear axle) using VAS 801
    246
  • 3.6 Specifications for wheel alignment
    249
  • 3.7 Wheel alignment procedure
    251
  • 3.8 Necessity of wheel alignment
    252
  • 3.9 Transverse vehicle inclination - zero position
    255
  • 3.10 Adjusting camber at front wheels
    255
  • 3.11 Adjusting camber on rear axle
    257
  • 3.12 Adjusting toe at rear axle
    258
  • 3.13 Adjusting front axle toe
    259
  • 3.14 Vehicle data sticker
    260
  • 3.15 Steering angle sender G85 basic setting
    260
  • 4 Vibration due to wheels/tyres - causes and rectification
    261
  • 4.1 Causes of rough running
    261
  • 4.2 Conducting a road test before balancing wheels
    261
  • 4.3 Balancing wheel
    262
  • 4.4 Vibration control system
    266
  • 4.5 Checking radial and lateral runout of wheels and tyres
    266
  • 4.6 Checking radial and lateral run-out on wheel rim
    267
  • 4.7 Matching wheels and tyres
    268
  • 4.8 Determining flat spots on tyres
    269
  • Steering
    271
  • 1 Steering wheel
    271
  • 1.1 Assembly overview - steering wheel
    271
  • 1.2 Removing and installing steering wheel
    271
  • 2 Steering column
    274
  • 2.1 Assembly overview - steering column
    274
  • 2.2 Checking steering column for damage
    276
  • 2.3 Handling and transporting steering column
    277
  • 2.4 Removing and installing steering column
    278
  • 2.5 Removing and installing control unit for electronic steering column lock J764
    294
  • 3 Steering rack
    296
  • 3.1 Assembly overview - steering rack
    296
  • 3.2 Removing and installing steering rack
    301
  • 3.3 Removing and installing boot
    321
  • 3.4 Removing and installing track rod
    324
  • 3.5 Removing and installing track rod ball joint
    327
  • 3.6 Repairing steering rack
    328
  • 4 Hydraulic power steering
    331
  • 4.1 Assembly overview - hydraulic lines, reservoir
    331
  • 4.2 Assembly overview - vane pump
    333
  • 4.3 Checking hydraulic fluid level of power steering
    334
  • 4.4 Bleeding steering system after repairs
    335
  • 4.5 Check steering for leaks
    335
  • 4.6 Checking delivery pressure of vane pump
    336
  • 4.7 Removing and installing vane pump
    339
  • 5 Sensors
    342
  • 5.1 Removing and installing steering angle sender G85
    342
Manufacturer's designation Running gear, axles, steering
Manufacturer Volkswagen
Suitable for Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012)
Suitable car types 5C1, 5C7
Category Reparaturanleitung

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