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  • Examplepage for repair manual Brake system
  • Examplepage for repair manual 2 Brake system
  • Examplepage for repair manual 3 Brake system

Brake system

For Beetle Limousine / Beetle Cabrio

Original Volkswagen repair manual


28,72 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

22.021 KB

377 Sites

Detailed technical data

Immediately readable

This repair manual contains: General information, Fitting location overview, Control unit and hydraulic unit, Sensors, Front brakes, Brake pedal and Vacuum system. Show more
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Repair manual Beetle Limousine / Beetle Cabrio Brake system PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Notes on safety
    1
  • 1.1 Safety precautions during a road test using test and measuring equipment
    1
  • 1.2 Safety precautions when working on vehicles with start/stop system
    2
  • 2 Identification
    3
  • 2.1 Allocation of PR number - brakes
    3
  • 3 Technical data
    5
  • 3.1 Technical data for brakes
    5
  • 4 Brake test
    8
  • 4.1 General information
    8
  • 4.2 Checking vehicles with front-wheel drive
    8
  • Anti-lock brake system
    9
  • 1 General information
    9
  • 1.1 Repair instructions for repair work on ABS
    9
  • 1.2 Vehicle diagnosis, testing and information system
    11
  • 2 Fitting location overview
    13
  • 2.1 Fitting location overview - ABS
    13
  • 2.2 Fitting location overview - ABS/ESP
    15
  • 3 Control unit and hydraulic unit
    21
  • 3.1 Assembly overview - control unit and hydraulic unit
    21
  • 3.2 Removing and installing ABS control unit J104 and ABS hydraulic unit N55
    32
  • 3.3 Separating control unit from hydraulic unit
    132
  • 3.4 Fitting control unit to hydraulic unit
    135
  • 3.5 Connecting brake lines to hydraulic unit
    139
  • 4 Sensors
    144
  • 4.1 Assembly overview - sensors and actuators
    144
  • 4.2 Assembly overview - speed sensor on front axle
    146
  • 4.3 Assembly overview - speed sensor on rear axle
    147
  • 4.4 Removing and installing speed sensors on front axle G45 / G47
    150
  • 4.5 Removing and installing speed sensors on rear axle G44 / G46
    151
  • Brakes - mechanism
    154
  • 1 Front brakes
    154
  • 1.1 Assembly overview - front brakes
    154
  • 1.2 Removing and installing brake pads or linings
    161
  • 1.3 Removing and installing brake caliper
    167
  • 1.4 Removing and installing brake carrier
    174
  • 1.5 Removing and installing brake disc
    176
  • 1.6 Removing and installing brake splash plate
    180
  • 2 Rear brakes
    185
  • 2.1 Assembly overview - rear brakes
    185
  • 2.2 Removing and installing brake pads or linings
    199
  • 2.3 Removing and installing brake caliper
    205
  • 2.4 Removing and installing brake carrier
    214
  • 2.5 Removing and installing brake disc
    218
  • 2.6 Removing and installing brake shoes
    222
  • 2.7 Retracting drum brakes
    224
  • 2.8 Removing and installing brake splash plate
    225
  • 3 Handbrake
    229
  • 3.1 Assembly overview - parking brake
    229
  • 3.2 Removing and installing handbrake lever
    230
  • 3.3 Adjusting parking brake
    233
  • 3.4 Removing and installing rear brake cable
    238
  • 4 Brake pedal
    250
  • 4.1 Assembly overview - brake pedal
    250
  • 4.2 Separating brake pedal from brake servo
    252
  • 4.3 Connecting brake pedal to brake servo
    254
  • 4.4 Removing and installing mounting bracket
    254
  • 4.5 Removing and installing brake pedal
    259
  • Brakes - hydraulics
    262
  • 1 Front brake caliper
    262
  • 1.1 Assembly overview - front brake caliper
    262
  • 1.2 Removing and installing brake caliper piston
    263
  • 2 Rear brake caliper
    269
  • 2.1 Assembly overview - rear brake caliper
    269
  • 2.2 Removing and installing brake caliper piston
    271
  • 3 Brake servo and brake master cylinder
    276
  • 3.1 Assembly overview - brake servo/brake master cylinder
    276
  • 3.2 Removing and installing brake servo
    281
  • 3.3 Removing and installing brake master cylinder
    315
  • 3.4 Removing and installing brake fluid reservoir
    339
  • 3.5 Removing and installing brake light switch
    345
  • 4 Vacuum system
    350
  • 4.1 Assembly overview - electric vacuum pump
    350
  • 4.2 Assembly overview - vacuum pump
    351
  • 4.3 Checking vacuum system
    352
  • 4.4 Checking non-return valve
    356
  • 4.5 Removing and installing vacuum sender G608
    357
  • 5 Brake lines
    358
  • 5.1 Repairing brake lines
    358
  • 6 Hydraulic system
    363
  • 6.1 General notes on brake fluid
    363
  • 6.2 Pre-bleeding hydraulic system
    365
  • 6.3 Bleeding hydraulic system following standard procedure
    367
  • 6.4 Subsequent bleeding of hydraulic system
    371
  • 6.5 Testing for leaks
    372
Manufacturer's designation Brake system
Manufacturer Volkswagen
Suitable for Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012)
Suitable car types 5C1, 5C7
Category Reparaturanleitung

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