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Electrical system

For Passat / Passat Variant

Original Volkswagen repair manual


17,28 €7% VAT incl.

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Immediately available for download

Language: English

Digital PDF file

5.750 KB

209 Sites

Detailed technical data

Immediately readable

This repair manual contains: Battery A, Disconnecting and reconnecting battery A, Specified torques: starter, Removing and installing cruise control system (CCS) (vehicles with no electronic throttle), Dash panel insert, Service interval display, Windscreen wiper system, Washer fluid line hose couplings, Hose repair, Front turn signals, Tail lights, Ignition/starter switch D and lock cylinder, Parking aid, Immobilizer, Anti-theft alarm system (ATA) with interior monitoring (IM) and Repairing wiring harness and connectors. Show more
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Repair manual Passat / Passat Variant Electrical system PDF download has the following content:

Chapter overview

  • Starter, current supply, CCS
    1
  • 1 Battery A
    1
  • 1.1 General information on batteries
    1
  • 1.2 Types of batteries
    1
  • 1.3 Warning notices and safety regulations
    1
  • 1.4 Battery terminal connection
    1
  • 2 Checking battery
    2
  • 3 Charging battery
    3
  • 4 Disconnecting and reconnecting battery A
    4
  • 4.1 Procedure after reconnecting battery
    5
  • 5 Removing and installing battery A
    6
  • 6 Specified torques: battery A
    8
  • 7 Starter B
    9
  • 7.1 Checking starter
    9
  • 7.2 Removing and installing starter on vehicles with 4, 5 and 6-cylinder engines
    10
  • 7.3 Removing and installing starter on vehicles with 8-cylinder engines
    12
  • 8 Specified torques: starter
    14
  • 9 Alternator C
    15
  • 9.1 Characteristics of compact alternator
    15
  • 9.2 Checking V-belt
    17
  • 9.3 Checking poly V-belt
    18
  • 9.4 Checking poly V-belt (8-cylinder petrol engine)
    18
  • 9.5 Checking alternator
    18
  • 9.6 4-cylinder petrol engine (vehicles ▸ 04.99)
    20
  • 9.7 4-cylinder petrol engine (vehicles 05.99 ▸)
    22
  • 9.8 5-cylinder petrol engine (vehicles ▸ 04.99)
    23
  • 9.9 5-cylinder petrol engine (vehicles 05.99 ▸)
    24
  • 9.10 6-cylinder petrol engine (vehicles ▸ 04.99)
    25
  • 9.11 6-cylinder petrol engine (vehicles 05.99 ▸)
    26
  • 9.12 Alternator, 8-cylinder petrol engine
    27
  • 9.13 4-cylinder diesel engine (vehicles ▸ 04.99)
    31
  • 9.14 4-cylinder diesel engine (vehicles 05.99 ▸)
    32
  • 9.15 6-cylinder diesel engine (vehicles ▸ 04.99)
    33
  • 9.16 6-cylinder diesel engine (vehicles 05.99 ▸)
    34
  • 9.17 Poly V-belt drives
    35
  • 9.18 Testing carbon brushes for alternator C (vehicles ▸ 04.99)
    39
  • 9.19 Testing carbon brushes for alternator C (vehicles 05.99 ▸)
    40
  • 9.20 Removing and installing voltage regulator C1 for alternator C (vehicles ▸ 04.99)
    40
  • 9.21 Removing and installing voltage regulator C1 for alternator C (vehicles ▸ 05.99)
    40
  • 9.22 Removing and installing poly V-belt pulley on alternator C
    41
  • 9.23 Installing poly V-belt pulley with freewheel
    42
  • 10 Specified torques: alternator
    45
  • 11 Removing and installing cruise control system (CCS) (vehicles with no electronic throttle)
    46
  • 11.1 Cruise control system (CCS) (vehicles with diesel or 5-cylinder petrol engine)
    46
  • 11.2 Cruise control system (CCS) (vehicles with 4 or 6-cylinder petrol engine)
    46
  • 11.3 Adjusting rods on positioning element
    46
  • 11.4 Removing positioning element
    47
  • 11.5 Removing and installing vacuum pump
    48
  • 11.6 Removing and installing breather valve
    49
  • 11.7 Checking vacuum system for leaks
    49
  • Gauges, instruments
    51
  • 1 Dash panel insert
    51
  • 1.1 Renewing dash panel insert
    51
  • 1.2 Removing and installing dash panel insert
    52
  • 1.3 Renewing bulbs in dash panel insert
    54
  • 1.4 Pin assignment of connections on dash panel insert (vehicles ▸ 04.99)
    56
  • 1.5 Pin assignment of connections on dash panel insert (vehicles 05.99 ▸ 04.01)
    58
  • 1.6 Pin assignment of connections on dash panel insert (vehicles 05.01 ▸)
    61
  • 1.7 Warning lamp symbols in dash panel insert (vehicles 11.03 ▸)
    64
  • 1.8 Description of instruments
    65
  • 2 Service interval display
    66
  • 2.1 Resetting service interval display
    66
  • Windscreen wash/wipe system
    67
  • 1 Windscreen wiper system
    67
  • 1.1 Removing and installing windscreen wiper system
    67
  • 1.2 Removing and installing wiper arms
    72
  • 1.3 Adjusting windscreen wiper park position
    73
  • 1.4 Removing and installing wiper rubber blade
    74
  • 1.5 Removing and installing aerodynamic wipers
    74
  • 1.6 Removing and installing rain sensor G213
    76
  • 1.7 Fitting a new adhesive pad to rain sensor (Valeo)
    77
  • 2 Windscreen washer system
    82
  • 2.1 Assembly overview - windscreen washer system
    82
  • 2.3 Removing and installing windscreen and rear window washer pump V59
    85
  • 2.4 Removing and installing windscreen spray jets
    86
  • 2.5 Adjusting windscreen washer system spray jets
    86
  • 3 Rear window wiper system
    88
  • 3.1 Assembly overview - rear window wiper system
    88
  • 3.2 Removing and installing rear window wiper
    88
  • 3.3 Adjusting rear window wiper park position
    90
  • 3.4 Renewing wiper blade
    91
  • 4 Rear window washer system
    92
  • 4.1 Assembly overview - rear window washer system
    92
  • 4.2 Renewing spray jet
    93
  • 4.3 Adjusting spray jet
    93
  • 5 Headlight washer system
    94
  • 5.1 Assembly overview - headlight washer system
    94
  • 5.2 Removing and installing headlight washer system pump V11
    95
  • 5.3 Removing and installing pop-up spray jet cylinder
    96
  • 5.4 Renewing pop-up cylinder cover cap (vehicles 10.00 ▸)
    97
  • 5.5 Adjusting headlight washer system spray jets
    97
  • 5.6 Bleeding headlight washer system
    97
  • 6 Washer fluid line hose couplings
    99
  • 7 Hose repair
    100
  • 8 Specified torques: window wash/wipe system
    101
  • Lights, bulbs, switches - exterior
    102
  • 1 Headlight
    102
  • 1.1 Assembly overview - headlight (vehicles ▸ 09.00)
    102
  • 1.2 Assembly overview - headlight (vehicles 10.00 ▸)
    103
  • 1.3 Removing and installing headlight (vehicles ▸ 09.00
    103
  • 1.4 Removing and installing headlight (vehicles 10.00 ▸)
    106
  • 1.5 Removing and installing front fog light (vehicles 10.00 ▸)
    106
  • 1.6 Repairing side guide pins for headlight (vehicles ▸ 09.00)
    107
  • 1.7 Repairing headlight retaining tabs (vehicles 10.00 ▸)
    108
  • 1.8 Renewing headlight bulbs (vehicles ▸ 09.00)
    112
  • 1.9 Renewing headlight bulbs (vehicles 10.00 ▸)
    114
  • 1.12 Converting headlights for use when driving on the left or right (vehicles ▸ 09.00)
    118
  • 1.13 Converting headlights for use when driving on the left or right (vehicles 10.00 ▸)
    119
  • 1.14 Adjusting headlights (vehicles ▸ 09.00)
    119
  • 2.1 Procedure and safety notes for gas discharge bulbs
    120
  • 2.4 Renewing bulbs for gas discharge lamp headlights (vehicles ▸ 09.00)
    125
  • 2.5 Renewing bulbs for gas discharge lamp headlights (vehicles 10.00 ▸)
    128
  • 2.9 Removing and installing control units for headlight range control
    135
  • 2.10 Removing and installing front left vehicle level sensor G78 (vehicles 10.00 ▸)
    136
  • 2.11 Removing and installing rear left vehicle level sensor G76 (vehicles 10.00 ▸)
    136
  • 10.00 ▸)
    138
  • 2.14 Adjusting headlight with gas discharge lamps
    139
  • 3 Front turn signals
    140
  • 3.1 Removing and installing front turn signals (vehicles ▸ 09.00)
    140
  • 3.2 Renewing front left turn signal bulb M5 or front right turn signal bulb M7
    141
  • 4 Removing and installing side repeater turn signal bulb or mirror turn signal bulb
    142
  • 5 Tail lights
    144
  • 5.1 Assembly overview - tail lights (vehicles ▸ 09.00)
    144
  • 5.2 Assembly overview - tail lights for saloon (vehicles 10.00 ▸)
    145
  • 5.3 Assembly overview - tail lights for Variant (vehicles 10.00 ▸)
    146
  • 5.4 Removing and installing tail light (vehicles ▸ 09.00)
    146
  • 5.5 Removing and installing tail light (saloon 10.00 ▸)
    147
  • 5.6 Removing and installing tail light (Variant 10.00 ▸)
    147
  • 5.7 Removing and installing tail light bulb holder (vehicles ▸ 09.00)
    148
  • 5.8 Removing and installing tail light bulb holder (saloon 10.00 ▸)
    148
  • 5.9 Removing and installing tail light bulb holder (Variant 10.00 ▸)
    149
  • 6 Removing and installing number plate light X , vehicles ▸ 09.00
    150
  • 7 Removing and installing number plate light X , vehicles 10.00 ▸
    151
  • 8 High-level brake light bulb M25
    152
  • 8.1 High-level brake light bulb M25 (saloon ▸ 09.00)
    152
  • 8.2 High level brake light M25 (Variant ▸ 09.00)
    153
  • 8.3 High level brake light M25 (saloon 10.00 ▸)
    153
  • 8.4 High level brake light M25 (Variant 10.00 ▸)
    154
  • 9 Removing and installing steering column switch
    155
  • 9.1 Pin assignment on steering column switch
    157
  • 10 Ignition/starter switch D and lock cylinder
    160
  • 10.1 Removing and installing lock cylinder
    160
  • 10.2 Removing and installing ignition/starter switch D
    161
  • 10.3 Pin assignment of connection on ignition switch D
    162
  • 11 Parking aid
    163
  • 11.1 Assembly overview - parking aid (saloon)
    163
  • 11.2 Assembly overview - parking aid (Variant)
    164
  • 11.3 Removing and installing parking aid control unit J446
    164
  • 11.4 Removing and installing parking aid senders
    166
  • 11.5 Removing and installing rear parking aid warning buzzer H15 (saloon)
    166
  • Lights, bulbs, switches - interior
    168
  • 1 Immobilizer
    168
  • 1.1 Renewing immobilizer control unit J362
    168
  • 1.2 Removing and installing immobilizer control unit J362
    168
  • 1.3 Removing and installing immobilizer reader coil D2
    169
  • 1.4 Transponder
    169
  • 2 Interior lights and switches
    170
  • 2.1 Removing and installing glove compartment light W6
    170
  • 2.2 Removing and installing interior light
    170
  • 2.3 Removing and installing luggage compartment light W3
    171
  • 2.4 Rear right reading light W12 and rear left reading light W11
    171
  • 2.6 Removing and installing warning lamp for front passenger side airbag deactivated K145
    174
  • 2.9 Removing and installing window regulator switch
    177
  • 2.12 Removing and installing fuel tank flap release button E319 , (vehicles ▸ 09.00)
    181
  • 2.14 Removing and installing switches in centre of dash panel
    182
  • 2.15 Removing and installing door contact switch
    183
  • 2.16 Removing and installing sliding sunroof adjustment regulator E139
    183
  • 2.17 Removing and installing key operated switch to deactivate front passenger side airbag E224
    184
  • 2.18 Removing and installing rear lid handle release button E234 (vehicles 10.00 ▸)
    185
  • 2.19 Removing and installing rear lid central locking motor V53 (saloon 10.00 ▸) . . . . .
    186
  • 2.20 Removing and installing rear lid central locking motor V53 (Variant 10.00 ▸)
    187
  • 3 Anti-theft alarm system (ATA) with interior monitoring (IM)
    189
  • 3.1 Assembly overview
    189
  • 3.2 Convenience system central control unit J393
    191
  • 3.5 Removing and installing alarm horn H12
    194
  • 3.6 Removing and installing anti-theft alarm H8
    195
  • Wiring
    196
  • 1 Vehicle diagnosis, testing and information systems
    196
  • 1.1 Connecting vehicle diagnosis, testing and information system VAS 5051A
    196
  • 2 Removing and installing fuse holder and relay carrier
    198
  • 2.1 Removing and installing fuse holder
    198
  • 2.2 Removing and installing relay plate and 13 position relay carrier
    198
  • 2.3 Removing and installing protective housing for control units in plenum chamber
    199
  • 2.4 Removing and installing additional relay carrier with additional fuse holder
    199
  • 3 Repairing wiring harness and connectors
    201
Manufacturer's designation Electrical system
Manufacturer Volkswagen
Suitable for Passat / Passat Variant (1997 - 2005)
Suitable car types 3B
Category Reparaturanleitung

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