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  • Examplepage for repair manual 3 5-cylinder injection engine (4-valve), mechanics
  • Examplepage for repair manual 5-cylinder injection engine (4-valve), mechanics
  • Examplepage for repair manual 2 5-cylinder injection engine (4-valve), mechanics
  • Examplepage for repair manual 3 5-cylinder injection engine (4-valve), mechanics

5-cylinder injection engine (4-valve), mechanics

For Passat / Passat Variant

Original Volkswagen repair manual


14,51 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

5.685 KB

171 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Cylinder head, Electronic power control (EPC) and Activated charcoal filter system. Show more
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Repair manual Passat / Passat Variant 5-cylinder injection engine , mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Engine number
    1
  • 2 Engine data
    2
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Notes on removing
    4
  • 1.2 Notes on installing
    9
  • 1.3 Assembly mountings
    11
  • 1.4 Additional information and assembly work for vehicles with air conditioner
    12
  • Crankshaft group
    13
  • 1 Dismantling and assembling engine
    13
  • 1.1 Part I
    14
  • 1.2 Part II
    17
  • 1.3 Removing and installing poly V-belt
    19
  • 2 Removing and installing sealing flange and dual mass flywheel/drive plate
    21
  • 2.1 Renewing crankshaft oil seal, vibration damper end
    23
  • 2.2 Removing and installing drive plate
    25
  • 3 Removing and installing crankshaft
    27
  • 3.1 Fitting sender wheel to crankshaft
    28
  • 4 Dismantling and assembling pistons and conrods
    29
  • 4.1 Installing piston
    31
  • 4.2 Piston and cylinder dimensions
    32
  • Cylinder head, valve gear
    33
  • 1 Cylinder head
    33
  • 1.1 Removing and installing
    36
  • 1.2 Removing and installing cylinder head cover
    39
  • 1.3 Removing and installing cylinder head
    41
  • 1.4 Checking valve timing
    48
  • 1.5 Adjusting valve timing (installing timing chains)
    48
  • 1.6 Checking compression
    53
  • 2 Valve gear
    57
  • 2.1 Valve dimensions
    60
  • 2.2 Camshaft identification, valve timing
    61
  • 2.3 Dismantling and assembling valve timing housing
    61
  • 2.4 Reworking valve seats
    61
  • 2.5 Removing and installing camshafts
    63
  • 2.6 Checking camshaft timing control/adjustment
    69
  • 2.7 Checking valve guides
    74
  • 2.8 Renewing valve stem seals
    74
  • Lubrication
    77
  • 1 Removing and installing parts of lubrication system
    77
  • 1.1 Engine oil
    77
  • 1.2 Assembly overview - sump
    77
  • 1.3 Dismantling and assembling oil filter housing/engine mounting
    80
  • 1.4 Dismantling and assembling oil pump
    81
  • 1.5 Removing and installing oil sump
    82
  • 1.6 Checking oil pressure and oil pressure switch
    87
  • Cooling
    90
  • 1 Removing and installing parts of cooling system
    90
  • 1.1 Parts of cooling system, body side
    90
  • 1.2 Parts of cooling system, engine side
    93
  • 1.3 Dismantling and assembling compact bracket
    94
  • 1.4 Coolant hose schematic diagram
    96
  • 1.5 Dismantling and assembling thermostat housing
    97
  • 1.6 Draining and filling coolant
    99
  • 1.7 Removing and installing radiator
    103
  • 1.8 Removing and installing viscous fan coupling
    105
  • 1.9 Removing and installing viscous fan mounting bush
    106
  • 1.10 Checking continued coolant circulation pump
    110
  • Fuel supply system
    112
  • 1 Removing and installing parts of fuel supply system
    112
  • 1.3 Safety precautions when working on fuel supply system
    118
  • 1.4 Rules for cleanliness
    119
  • 1.5 Removing, installing and checking suction-jet pump: vehicles with four-wheel drive
    119
  • 1.6 Crash fuel shut-off
    121
  • 1.7 Removing and installing fuel delivery unit: front-wheel drive vehicles
    122
  • 1.8 Removing and installing fuel delivery unit: four-wheel drive vehicles
    123
  • 1.9 Removing and installing fuel gauge sender: vehicles with front-wheel drive
    126
  • 1.10 Removing and installing fuel tank
    126
  • 1.11 Checking fuel pump
    128
  • 2 Electronic power control (EPC)
    137
  • 2.1 Function of EPC system
    137
  • 2.2 Repairing parts of electronic power control (EPC)
    137
  • 2.3 Checking accelerator position sender
    139
  • 3 Activated charcoal filter system
    143
  • 3.1 Function
    143
  • 3.2 Repairing parts of activated charcoal filter system
    143
  • 3.3 Test solenoid valve 1 for activated charcoal filter
    145
  • 3.4 Checking fuel tank breather
    147
  • Exhaust system
    150
  • 1 Removing and installing parts of exhaust system
    150
  • 1.2 Silencers with mountings: vehicles with front-wheel drive
    154
  • 1.3 Silencers with mountings: vehicles with four-wheel drive
    155
  • 1.4 Checking catalytic converter
    156
  • 2 Secondary air system
    159
  • 2.1 Removing and installing parts of secondary air system
    159
  • 2.2 Checking secondary air system
    161
  • 2.3 Checking secondary air pump motor
    164
  • 2.4 Checking combination valve
    166
Manufacturer's designation 5-cylinder injection engine (4-valve), mechanics
Manufacturer Volkswagen
Suitable for Passat / Passat Variant (1997 - 2005)
Suitable car types 3B
Engine code AZX
Category Reparaturanleitung

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