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  • Examplepage for repair manual 5-cyl. injection engine, Mechanics
  • Examplepage for repair manual 2 5-cyl. injection engine, Mechanics
  • Examplepage for repair manual 3 5-cyl. injection engine, Mechanics

5-cyl. injection engine, Mechanics

For Passat / Passat Variant

Original Volkswagen repair manual


17,21 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

4.122 KB

208 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine and Secondary air system. Show more
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Repair manual Passat / Passat Variant 5-cyl. injection engine, Mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    2
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing and installing engine
    3
  • 1.2 Notes on removing
    4
  • 1.3 Notes on installing
    9
  • 1.4 Tightening torques
    11
  • 1.5 Assembly mountings
    11
  • 1.6 Additional information and removal instructions for vehicles with air conditioner
    12
  • Crankshaft group
    13
  • 1 Dismantling and assembling engine
    13
  • 1.1 Dismantling and assembling engine
    13
  • 1.2 Checking valve timing
    19
  • 1.3 Adjusting valve timing
    21
  • 1.4 Removing and installing ribbed belt
    37
  • 2 Removing and installing sealing flange and twin mass flywheel/drive plate
    39
  • 2.1 Removing and installing sealing flange and twin mass flywheel/drive plate
    39
  • 2.2 Renewing crankshaft oil seal -vibration damper end-
    43
  • 2.3 Removing and installing drive plate
    46
  • 3 Removing and installing crankshaft
    48
  • 3.1 Removing and installing crankshaft
    48
  • 4 Dismantling and assembling pistons and conrods
    52
  • 4.1 Dismantling and assembling pistons and conrods
    52
  • 4.2 Piston and cylinder dimensions
    58
  • Cylinder head, Valve gear
    59
  • 1 Removing and installing cylinder head
    59
  • 1.1 Removing and installing cylinder head
    59
  • 1.2 Removing and installing cylinder head cover
    65
  • 1.3 Removing and installing cylinder head
    68
  • 1.4 Checking compression pressures
    72
  • 2 Servicing valve gear
    74
  • 2.1 Servicing valve gear
    74
  • 2.2 Reworking valve seats
    79
  • 2.3 Removing and installing camshafts
    81
  • 2.4 Checking hydraulic bucket tappets
    84
  • 2.5 Checking valve guides
    85
  • 2.6 Renewing valve guides
    86
  • 2.7 Renewing valve stem seals
    88
  • Lubrication
    91
  • 1 Removing and installing parts of the lubrication system
    91
  • 1.1 Removing and installing parts of the lubrication system
    91
  • 1.2 Dismantling and assembling oil filter housing/assembly mounting
    96
  • 1.3 Dismantling and assembling oil pump
    98
  • 1.4 Removing and installing oil sump
    101
  • 1.5 Checking oil pressure and oil pressure switch
    105
  • Cooling system
    107
  • 1 Removing and installing parts of cooling system
    107
  • 1.1 Removing and installing parts of cooling system
    107
  • 1.2 Parts of cooling system body side
    108
  • 1.3 Parts of cooling system engine side
    112
  • 1.4 Removing and installing compact bracket
    116
  • 1.5 Coolant hose connection diagram
    120
  • 1.6 Dismantling and assembling coolant thermostat housing
    122
  • 1.7 Draining and filling with coolant
    125
  • 1.8 Removing and installing radiator
    129
  • 1.9 Removing and installing viscous fan coupling
    131
  • 1.10 Removing and installing bush for viscous fan coupling
    133
  • 1.11 Checking continued coolant circulation pump (V51)
    137
  • 1.12 Checking radiator fan (V7)
    138
  • Fuel supply system
    140
  • 1 Removing and installing parts of fuel supply system
    140
  • 1.1 Removing and installing parts of fuel supply system
    140
  • 1.2 Removing and installing fuel tank with its attachments and fuel filter
    141
  • 1.3 Removing and installing suction jet pump
    148
  • 1.4 Safety precautions when working on the fuel supply system
    158
  • 1.5 Rules for cleanliness
    159
  • 1.6 Crash fuel shut-off
    159
  • 1.7 Removing and installing fuel delivery unit
    159
  • 1.8 Removing and installing fuel tank
    165
  • 1.9 Checking fuel pump
    168
  • 1.10 Servicing accelerator mechanism
    176
  • 1.11 Adjusting throttle cable
    180
  • 1.12 Servicing parts of the activated charcoal filter system
    182
  • 1.13 Checking fuel tank breather
    184
  • Exhaust system
    187
  • 1 Removing and installing parts of exhaust system
    187
  • 1.1 Removing and installing parts of exhaust system
    187
  • 1.2 Exhaust manifold, front exhaust pipe and catalyst with attachments
    187
  • 1.3 Silencer with mountings
    192
  • 2 Secondary air system
    197
  • 2.1 Secondary air system
    197
  • 2.2 Function
    197
  • 2.3 Removing and installing parts of the secondary air system
    198
  • 2.4 Checking combi-valve
    202
  • 2.5 Removing and installing combi-valve
    204
Manufacturer's designation 5-cyl. injection engine, Mechanics
Manufacturer Volkswagen
Suitable for Passat / Passat Variant (1997 - 2005)
Suitable car types 3B
Engine code AGZ
Category Reparaturanleitung

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