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  • Examplepage for repair manual 4-cyl. inj. engine (5-valve without intermediate shaft), Mechanics (Mexico)
  • Examplepage for repair manual 2 4-cyl. inj. engine (5-valve without intermediate shaft), Mechanics (Mexico)
  • Examplepage for repair manual 3 4-cyl. inj. engine (5-valve without intermediate shaft), Mechanics (Mexico)
  • Examplepage for repair manual 4-cyl. inj. engine (5-valve without intermediate shaft), Mechanics (Mexico)
  • Examplepage for repair manual 2 4-cyl. inj. engine (5-valve without intermediate shaft), Mechanics (Mexico)
  • Examplepage for repair manual 3 4-cyl. inj. engine (5-valve without intermediate shaft), Mechanics (Mexico)

4-cyl. inj. engine (5-valve without intermediate shaft), Mechanics (Mexico)

For Passat / Passat Variant

Original Volkswagen repair manual


18,44 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

4.124 KB

225 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Checking electronic power control (EPC), Activated charcoal filter system and Charge air system with turbocharger. Show more
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Repair manual Passat / Passat Variant 4-cyl. inj. engine , Mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    2
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing and installing engine
    3
  • 1.2 Notes on removing
    6
  • 1.3 Notes on installing
    10
  • 1.4 Tightening torques
    12
  • 1.5 Front engine mounting
    13
  • 1.6 Additional information and removal instructions for vehicles with air conditioner
    13
  • Crankshaft group
    15
  • 1 Dismantling and assembling engine
    15
  • 1.1 Dismantling and assembling engine
    15
  • 1.2 Removing and installing ribbed belt for air conditioner compressor
    26
  • 1.3 Removing and installing ribbed belt
    27
  • 2 Removing and installing sealing flanges and flywheel/drive plate
    28
  • 2.1 Removing and installing sealing flanges and flywheel/drive plate
    28
  • 2.2 Renewing crankshaft oil seal -belt pulley end
    31
  • 2.3 Removing and installing front sealing flange
    35
  • 2.4 Removing and installing drive plate
    38
  • 3 Removing and installing crankshaft
    40
  • 3.1 Removing and installing crankshaft
    40
  • 3.2 Colour markings
    44
  • 3.3 Pulling needle bearing out of crankshaft and driving in
    45
  • 3.4 Crankshaft dimensions
    47
  • 4 Dismantling and assembling pistons and conrods
    48
  • 4.1 Dismantling and assembling pistons and conrods
    48
  • 4.2 Piston and cylinder dimensions
    53
  • Cylinder head, Valve gear
    54
  • 1 Removing and installing cylinder head
    54
  • 1.1 Removing and installing cylinder head
    54
  • 1.2 Removing, installing and tensioning toothed belt
    57
  • 1.3 Removing and installing cylinder head
    64
  • 1.4 Checking compression pressure
    67
  • 2 Servicing valve gear
    69
  • 2.1 Servicing valve gear
    69
  • 2.2 Reworking valve seats
    77
  • 2.3 Renewing camshaft oil seal
    78
  • 2.4 Checking hydraulic bucket tappets
    82
  • 2.5 Removing and installing camshaft
    84
  • 2.6 Checking camshaft timing adjustment
    88
  • 2.7 Checking valve guides
    90
  • 2.8 Replacing valve stem seals
    92
  • Lubrication
    95
  • 1 Removing and installing parts of the lubrication system
    95
  • 1.1 Removing and installing parts of the lubrication system
    95
  • 1.2 Removing and installing sump
    104
  • 1.3 Checking oil pressure and oil pressure switch
    111
  • Cooling system
    113
  • 1 Removing and installing parts of cooling system
    113
  • 1.1 Removing and installing parts of cooling system
    113
  • 1.2 Parts of cooling system body side
    114
  • 1.3 Parts of cooling system engine side
    118
  • 1.4 Removing and installing compact bracket
    123
  • 1.5 Coolant hose connection diagram
    126
  • 1.6 Draining and filling cooling system
    127
  • 1.7 Removing and installing radiator
    130
  • 1.8 Removing and installing coolant pump
    133
  • 1.9 Removing and installing viscous fan coupling
    134
  • 1.10 Removing and installing viscous fan coupling bearing bush
    136
  • Fuel supply system
    138
  • 1 Removing and installing parts of fuel supply system
    138
  • 1.1 Removing and installing parts of fuel supply system
    138
  • 1.2 Removing and installing fuel tank with its attachments and fuel filter
    139
  • 1.3 Safety precautions when working on the fuel supply system
    148
  • 1.4 Rules for cleanliness
    148
  • 1.5 Removing and installing fuel delivery unit
    149
  • 1.6 Removing a installing fuel gauge sender
    153
  • 1.7 Removing and installing fuel tank
    154
  • 1.8 Crash fuel shut-off
    156
  • 1.9 Checking fuel pump
    157
  • 2 Checking electronic power control (EPC)
    164
  • 2.1 Checking electronic power control (EPC)
    164
  • 2.2 Function of EPC system
    165
  • 2.3 Checking accelerator pedal position sender
    166
  • 3 Activated charcoal filter system
    169
  • 3.1 Activated charcoal filter system
    169
  • 3.2 Removing and installing parts of the activated charcoal filter system
    170
  • 3.3 Diagrammatic layout of activated charcoal filter system
    173
  • 3.4 Checking activated charcoal filter solenoid valve 1
    175
  • 3.5 Checking activated charcoal filter system
    176
  • 3.6 Checking fuel system diagnosis pump
    179
  • Charging
    182
  • 1 Charge air system with turbocharger
    182
  • 1.1 Charge air system with turbocharger
    182
  • 1.2 Removing and installing turbocharger with attachments
    182
  • 1.3 Removing and installing parts of charge air cooling system
    187
  • 1.4 Turbocharging diagram
    190
  • 1.5 Rules for cleanliness
    194
  • 1.6 Safety precautions
    194
  • 2 Checking charge pressure system
    194
  • 2.1 Checking charge pressure system
    194
  • 2.2 Checking charge pressure regulation
    194
  • 2.3 Checking charge pressure limitation solenoid valve
    196
  • 2.4 Checking pressure unit for charge pressure regulating valve
    196
  • 2.5 Checking overrun shut-off valve
    198
  • 2.6 Checking charge pressure sender
    199
  • 2.7 Checking turbocharger divert air valve
    202
  • Exhaust system
    203
  • 1 Removing and installing parts of exhaust system
    203
  • 1.1 Removing and installing parts of exhaust system
    203
  • 1.2 Checking catalyst
    209
  • 2 Secondary air system
    211
  • 2.1 Secondary air system
    211
  • 2.2 Function
    211
  • 2.3 Removing and installing parts of the secondary air system
    212
  • 2.4 Checking combi-valve
    216
  • 2.5 Checking secondary air pump motor
    217
  • 2.6 Checking secondary air inlet valve
    219
Manufacturer's designation 4-cyl. inj. engine (5-valve without intermediate shaft), Mechanics (Mexico)
Manufacturer Volkswagen
Suitable for Passat / Passat Variant (1997 - 2005)
Suitable car types 3B
Engine code AWM
Category Reparaturanleitung

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