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  • Examplepage for repair manual 4-cyl. injection engine (1.6 l with bucket tappets)
  • Examplepage for repair manual 2 4-cyl. injection engine (1.6 l with bucket tappets)
  • Examplepage for repair manual 3 4-cyl. injection engine (1.6 l with bucket tappets)
  • Examplepage for repair manual 4-cyl. injection engine (1.6 l with bucket tappets)
  • Examplepage for repair manual 2 4-cyl. injection engine (1.6 l with bucket tappets)
  • Examplepage for repair manual 3 4-cyl. injection engine (1.6 l with bucket tappets)

4-cyl. injection engine (1.6 l with bucket tappets)

For Passat / Passat Variant

Original Volkswagen repair manual


18,80 €7% VAT incl.

  • Deutsch
  • English

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Language: English

Digital PDF file

4.212 KB

230 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Electronic power control (EPC), Activated charcoal filter system and Checking components. Show more
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Repair manual Passat / Passat Variant 4-cyl. injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing and installing engine
    3
  • 1.2 Notes on removing
    4
  • 1.3 Notes on installing
    8
  • 1.4 Tightening torques
    9
  • 1.5 Additional information and removal instructions for vehicles with air conditioner
    10
  • Crankshaft group
    11
  • 1 Dismantling and assembling engine
    11
  • 1.1 Dismantling and assembling engine
    11
  • 1.2 Removing and installing ribbed belt for air conditioner compressor
    19
  • 1.3 Removing and installing ribbed belt
    20
  • 2 Removing and installing sealing flanges and flywheel/drive plate
    21
  • 2.1 Removing and installing sealing flanges and flywheel/drive plate
    21
  • 2.2 Renewing crankshaft oil seal -belt pulley end
    24
  • 2.3 Removing and installing front sealing flange
    27
  • 2.4 Removing and installing drive plate
    29
  • 3 Removing and installing crankshaft
    32
  • 3.1 Removing and installing crankshaft
    32
  • 3.2 Colour markings
    36
  • 3.3 Pulling needle bearing out of crankshaft and driving in
    37
  • 3.4 Crankshaft dimensions
    39
  • 4 Dismantling and assembling pistons and conrods
    39
  • 4.1 Dismantling and assembling pistons and conrods
    39
  • 4.2 Piston and cylinder dimensions
    48
  • Cylinder head, Valve gear
    49
  • 1 Removing and installing cylinder head
    49
  • 1.1 Removing and installing cylinder head
    49
  • 1.2 Removing and installing cylinder head
    54
  • 1.3 Removing and installing toothed belt
    58
  • 1.4 Checking semi-automatic toothed belt tensioning roller
    61
  • 1.5 Checking compression pressure
    62
  • 2 Servicing valve gear
    64
  • 2.1 Servicing valve gear
    64
  • 2.2 Reworking valve seats
    69
  • 2.3 Replacing camshaft oil seal
    71
  • 2.4 Removing and installing camshaft
    74
  • 2.5 Checking hydraulic bucket tappets
    77
  • 2.6 Checking valve guides
    77
  • 2.7 Renewing valve guides
    78
  • 2.8 Renewing valve stem seals
    79
  • Lubrication
    82
  • 1 Removing and installing parts of the lubrication system
    82
  • 1.1 Removing and installing parts of the lubrication system
    82
  • 1.2 Removing and installing sump
    91
  • 1.3 Checking oil pressure and oil pressure switch
    98
  • Cooling system
    100
  • 1 Removing and installing parts of cooling system
    100
  • 1.1 Removing and installing parts of cooling system
    100
  • 1.2 Parts of cooling system body side
    101
  • 1.3 Parts of cooling system engine side
    104
  • 1.4 Removing and installing compact bracket
    111
  • 1.5 Coolant hose connection diagram
    114
  • 1.6 Draining and filling cooling system
    117
  • 1.7 Removing and installing radiator
    120
  • 1.8 Removing and installing coolant pump
    122
  • 1.9 Removing and installing viscous fan coupling
    124
  • 1.10 Removing and installing viscous fan coupling bearing bush
    125
  • Fuel supply system
    127
  • 1 Removing and installing parts of fuel supply system
    127
  • 1.1 Removing and installing parts of fuel supply system
    127
  • 1.2 Removing and installing fuel tank with its attachments and fuel filter
    128
  • 1.3 Safety precautions when working on the fuel supply system
    135
  • 1.4 Rules for cleanliness
    136
  • 1.5 Removing and installing fuel delivery unit
    137
  • 1.6 Removing and installing fuel tank
    140
  • 1.7 Crash fuel shut-off
    142
  • 1.8 Checking fuel pump
    142
  • 1.9 Servicing accelerator mechanism
    150
  • 1.10 Adjusting throttle cable
    153
  • 2 Electronic power control (EPC)
    155
  • 2.1 Electronic power control (EPC)
    155
  • 2.2 Function of EPC system
    155
  • 2.3 Servicing parts of electronic power control (EPC)
    156
  • 3 Activated charcoal filter system
    157
  • 3.1 Activated charcoal filter system
    157
  • 3.2 Servicing parts of the activated charcoal filter system
    158
  • 3.3 Checking fuel tank breather
    162
  • Mixture preparation, Injection
    166
  • 1 Servicing injection system
    166
  • 1.1 Servicing injection system
    166
  • 1.2 Fitting locations overview
    166
  • 1.3 General notes on injection
    176
  • 1.4 Dismantling and assembling intake manifold
    177
  • 1.5 Dismantling and assembling air cleaner
    184
  • 1.6 Dismantling and assembling intake hose
    186
  • 1.7 Dismantling and assembling fuel rail with injectors
    190
  • 1.8 Safety precautions
    191
  • 1.9 Rules for cleanliness
    193
  • 1.10 Technical data
    193
  • 2 Checking components
    193
  • 2.1 Checking components
    193
  • 2.2 Checking spray pattern and checking for leaks
    193
  • 2.3 Checking fuel pressure regulator and holding pressure
    196
  • 2.4 Checking intake manifold change-over
    199
  • 3 Engine control unit
    200
  • 3.1 Engine control unit
    200
  • 3.2 Replacing engine control unit
    200
  • 3.3 Adapting functions and components
    201
  • 3.4 Interrogating and erasing engine control unit fault memory
    201
  • Exhaust system
    203
  • 1 Removing and installing parts of exhaust system
    203
  • 1.1 Removing and installing parts of exhaust system
    203
  • 1.2 Exhaust manifold, front exhaust pipe and catalyst with attachments
    204
  • 1.3 Silencer with mountings
    210
  • 2 Secondary air system
    213
  • 2.1 Secondary air system
    213
  • 2.2 Function
    213
  • 2.3 Removing and installing parts of the secondary air system
    214
  • 2.4 Checking combi-valve
    217
  • Ignition system
    219
  • 1 Servicing ignition system
    219
  • 1.1 Servicing ignition system
    219
  • 1.2 General notes on ignition system
    219
  • 1.3 Removing and installing parts of the ignition system
    220
  • 1.4 Safety precautions
    222
  • 1.5 Test data, spark plugs
    223
Manufacturer's designation 4-cyl. injection engine (1.6 l with bucket tappets)
Manufacturer Volkswagen
Suitable for Passat / Passat Variant (1997 - 2005)
Suitable car types 3B
Engine code ANA, ARM
Category Reparaturanleitung

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