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  • Examplepage for repair manual Brake systems
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  • Examplepage for repair manual 3 Brake systems
  • Examplepage for repair manual Brake systems
  • Examplepage for repair manual 2 Brake systems
  • Examplepage for repair manual 3 Brake systems

Brake systems

For Passat / Passat Variant

Original Volkswagen repair manual


13,92 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

4.016 KB

163 Sites

Detailed technical data

Immediately readable

This repair manual contains: General notes for anti-lock brake system (ABS), Electrical/electronic components and fitting locations, Fault display via warning lamps, Assembly overview - hydraulic unit, brake servo/brake master cylinder, Removing and installing parts of ABS system on front and rear axle, Repairing rear brakes (disc brakes) and Vacuum pump for brakes V192. Show more
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Repair manual Passat / Passat Variant Brake systems PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 2 Brake test
    9
  • 2.1 General
    9
  • 2.2 Test for vehicles with front-wheel drive
    9
  • 2.3 Test for vehicles with four-wheel drive
    9
  • Anti-lock brake system
    11
  • 1 General notes for anti-lock brake system (ABS)
    11
  • 2 Notes for repair work on anti-locking brake system
    12
  • 3 Electrical/electronic components and fitting locations
    13
  • 3.1 ABS/EDL/TCS Bosch 5.3
    13
  • 3.2 ABS/EDL/TCS/ESP Bosch 5.3 up to model year 2000
    15
  • 3.3 ABS/EDL/TCS/ESP Bosch 5.3 as of model year 2001
    17
  • 3.4 ABS/EDL/TCS/ESP Bosch 5.7 as of model year 2002
    19
  • 4 Fault display via warning lamps
    22
  • 4.1 ABS/EDL/TCS Bosch 5.3
    22
  • 4.2 ABS/EDL/TCS/ESP
    26
  • 5 Assembly overview - hydraulic unit, brake servo/brake master cylinder
    30
  • 5.1 Bosch ABS 5.3 up to model year 1999
    30
  • 5.2 Bosch ABS 5.3 as of model year 2000
    36
  • 5.3 ABS/EDL/TCS/ESP Bosch 5.3 up to model year 1999
    43
  • 5.4 ABS/EDL/TCS/ESP Bosch 5.3 as of model year 2000
    48
  • 5.5 ABS/EDL/TCS/ESP Bosch 5.7 as of model year 2002
    53
  • 6 Removing and installing parts of ABS system on front and rear axle
    59
  • 6.1 Removing and installing parts of ABS system on front axle
    59
  • 6.2 Removing and installing parts of ABS system on rear axle (vehicles with front-wheel drive)
    60
  • 6.3 Removing and installing parts of ABS system on rear axle (vehicles with four-wheel drive)
    64
  • 7 Removing and installing parts of ESP system
    68
  • 7.1 Removing and installing ABS control unit J104 (Bosch 5.3)
    68
  • 7.2 Removing and installing yaw rate sender G202
    69
  • 7.3 Removing and installing lateral acceleration sender G200
    70
  • 7.5 Removing and installing steering angle sender G85
    71
  • Brakes - mechanism
    73
  • 1 Repairing front brakes
    73
  • 1.1 Repairing front brakes, brake caliper C54
    73
  • 1.2 Removing and installing brake pads, brake caliper C54
    75
  • 1.3 Repairing front brakes, brake caliper FN3
    77
  • 1.4 Removing and installing brake pads, brake caliper FN3
    80
  • 1.5 Repairing front brakes, brake caliper HP-2
    83
  • 1.6 Removing and installing brake pads, brake caliper HP-2
    86
  • 1.7 Repairing front brakes, brake caliper 2FN
    88
  • 1.8 Removing and installing brake pads, brake caliper 2FN
    91
  • 2 Repairing rear brakes (disc brakes)
    95
  • 2.1 Removing and installing brake pads
    97
  • 3 Repairing handbrake
    100
  • 3.1 Assembly overview - handbrake lever
    100
  • 3.2 Removing and installing handbrake lever
    100
  • 3.3 Removing and installing handbrake cables (front-wheel drive)
    101
  • 3.4 Removing and installing handbrake cables (four-wheel drive)
    104
  • 3.5 Adjusting handbrake
    106
  • 4 Assembly overview - brake pedal
    108
  • 4.1 Brake pedal in LHD vehicles
    108
  • 4.2 Removing and installing brake pedal (LHD vehicles)
    109
  • 4.3 Brake pedal in LHD vehicles
    110
  • 4.4 Removing and installing brake pedal (RHD vehicles)
    111
  • Brakes - hydraulics
    116
  • 1 Repairing front brake calipers
    116
  • 1.1 Repairing brake calipers C54
    116
  • 1.2 Removing and installing piston for brake caliper C54
    117
  • 1.3 Repairing brake caliper HP2
    119
  • 1.4 Removing and installing piston HP2 brake caliper
    119
  • 1.5 Repairing brake caliper 2FN
    121
  • 1.6 Removing and installing piston for brake caliper 2FN
    122
  • 2 Repairing front brake calipers, brake caliper FN3
    126
  • 2.1 Removing and installing front brake caliper piston
    126
  • 3 Repairing rear brake caliper
    129
  • 3.1 Removing and installing piston for rear brake caliper
    130
  • 3.2 Pressure leak test
    132
  • 4 Bleeding brake system
    134
  • 4.2 Bleeding brake system without brake filling and bleeding unit
    136
  • 4.3 Changing brake fluid (every 2 years)
    136
  • 5 Assembly overview - brake servo/brake master cylinder
    137
  • 5.1 Vehicles up to model year 1999
    137
  • 5.2 Vehicles as of model year 2000
    139
  • 5.3 Vehicles as of model year 2002
    141
  • 5.4 Vacuum pump for brake servo (diesel vehicles) overview
    142
  • 6 Vacuum pump for brakes V192
    144
  • 6.1 Assembly overview
    144
  • 6.2 Removing and installing vacuum pump for brakes V192
    144
  • 6.3 Testing brake vacuum pump V192
    145
  • 6.4 Removing and installing brake servo pressure sensor G294
    147
  • 7 Removing and installing brake master cylinder
    148
  • 7.1 Vehicles up to model year 1999
    148
  • 7.2 Vehicles as of model year 2000
    149
  • 8 Removing and installing brake servo
    151
  • 8.1 Vehicles up to model year 1999
    151
  • 8.2 Vehicles as of model year 2000
    153
  • 9.1 Removing
    156
  • 9.2 Installing
    158
Manufacturer's designation Brake systems
Manufacturer Volkswagen
Suitable for Passat / Passat Variant (1997 - 2005)
Suitable car types 3B
Category Reparaturanleitung

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