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Electrical system

For Passat Lim / Passat Var.

Original Volkswagen repair manual


30,31 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

35.430 KB

403 Sites

Detailed technical data

Immediately readable

This repair manual contains: Battery, Cruise control system (CCS), Dash panel insert, Clock, Horn, Headlight washer system, Washer fluid lines, Fog lights, Lights in exterior mirror, Steering column switch module, Parking aid, Relay carriers, fuse holders, electronics boxes, Releasing and dismantling connector housings and Fibre optic cables. Show more
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Repair manual Passat Lim / Passat Var. Electrical system PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with start/stop system
    1
  • 2 Repair instructions
    2
  • 2.1 Contact corrosion
    2
  • 2.2 Routing and attachment of lines
    2
  • 3 Battery
    3
  • 3.1 Battery - general notes
    3
  • 3.2 Types of battery
    3
  • Starter, current supply, CCS
    4
  • 1 Battery
    4
  • 1.1 Assembly overview – battery
    4
  • 1.2 Removing and installing battery
    7
  • 1.3 Disconnecting and connecting battery
    14
  • 1.4 Removing and installing battery tray
    18
  • 1.5 Checking battery
    20
  • 1.6 Charging battery
    20
  • 1.7 Removing and installing earth wire with battery monitor control unit J367
    20
  • 1.8 Adapting battery monitor control unit J367
    23
  • 2 Alternator
    24
  • 2.1 Assembly overview - alternator
    24
  • 2.2 Removing and installing alternator
    26
  • 2.3 Checking alternator
    33
  • 2.4 Removing and installing poly V-belt pulley
    34
  • 2.5 Removing and installing voltage regulator
    43
  • 3 Starter motor
    47
  • 3.1 Assembly overview – starter
    47
  • 3.2 Removing and installing starter
    49
  • 4 Cruise control system (CCS)
    57
  • 5 Start/stop system
    58
  • 5.1 General description - start/stop system
    58
  • 5.2 Overview of fitting locations - start/stop system
    58
  • 5.3 Removing and installing voltage stabiliser
    59
  • 6 Adaptive cruise control
    61
  • 6.1 Overview of fitting locations - adaptive cruise control
    61
  • 6.2 Removing and installing automatic distance control unit
    62
  • 6.3 Calibrating adaptive cruise control
    63
  • Gauges, instruments
    65
  • 1 Dash panel insert
    65
  • 1.1 Assembly overview - dash panel insert
    65
  • 1.2 Assembly overview - head-up display
    67
  • 1.3 Removing and installing dash panel insert KX2
    69
  • 1.4 Removing and installing control unit for head-up display
    74
  • 2 Clock
    76
  • 2.1 Removing and installing clock
    76
  • 3 Horn
    77
  • 3.1 Assembly overview - horn
    77
  • 3.2 Removing and installing treble horn H2 and bass horn H7
    77
  • Windscreen wash/wipe system
    80
  • 1 Windscreen wiper system
    80
  • 1.1 Assembly overview - windscreen wiper system
    80
  • 1.2 Moving wipers to service position
    83
  • 1.3 Removing and installing wiper blade
    84
  • 1.4 Removing and installing wiper arms
    85
  • 1.5 Adjusting wiper arms
    87
  • 1.6 Removing and installing wiper motor V
    88
  • 1.7 Renewing wiper motor
    90
  • 1.8 Deactivating APP function of wiper motor
    92
  • 1.9 Removing and installing rain and light sensor
    93
  • 2 Windscreen washer system
    97
  • 2.1 Assembly overview - windscreen washer system
    97
  • 2.2 Removing and installing washer fluid reservoir
    103
  • 2.3 Removing and installing windscreen washer fluid level sender
    107
  • 2.4 Removing and installing windscreen washer pump
    109
  • 2.5 Removing and installing spray jets
    111
  • 2.6 Adjusting spray jets
    112
  • 3 Rear window wiper system
    114
  • 3.1 Assembly overview - rear window wiper system
    114
  • 3.2 Removing and installing wiper blade
    114
  • 3.3 Removing and installing wiper arm
    115
  • 3.4 Adjusting wiper arm
    116
  • 3.5 Removing and installing rear window wiper motor V12
    117
  • 4 Rear window washer system
    120
  • 4.1 Assembly overview - rear window washer system
    120
  • 4.2 Removing and installing washer fluid reservoir
    121
  • 4.3 Removing and installing rear window washer pump
    122
  • 4.4 Removing and installing spray jet
    122
  • 4.5 Adjusting spray jet
    122
  • 5 Headlight washer system
    123
  • 5.1 Assembly overview - headlight washer system
    123
  • 5.2 Removing and installing washer fluid reservoir
    124
  • 5.3 Removing and installing headlight washer system pump V11
    125
  • 5.4 Removing and installing pop-up cylinder
    126
  • 5.5 Removing and installing spray jets
    129
  • 5.6 Adjusting spray jets
    130
  • 6 Washer fluid lines
    131
  • 6.1 Repairing washer fluid lines
    131
  • Lights, bulbs, switches - exterior
    132
  • 1 Headlights
    133
  • 1.1 Assembly overview – headlight
    133
  • 1.2 Removing and installing headlight
    142
  • 1.3 Adjusting headlights
    146
  • 1.4 Adjusting headlight installation position
    146
  • 1.5 Removing and installing front turn signal bulb M5/M7
    148
  • 1.6 Installing repair kit for headlight housing
    149
  • 1.7 Converting headlights from driving on right to driving on left
    152
  • 1.8 Converting headlights from driving on left to driving on right
    152
  • 1.9 Removing and installing headlight range control motor V48/V49
    153
  • 1.10 Removing and installing dipped-beam headlight bulb
    160
  • 1.11 Removing and installing headlight main beam bulb M30/M32
    165
  • 1.12 Removing and installing side light bulb M1/M3
    172
  • 1.13 Removing and installing daytime running light bulb L174/L175
    174
  • 1.15 Removing and installing bulbs for cornering light L148/L149
    178
  • 1.16 Removing and installing headlight fan V407/V408
    180
  • 1.17 Removing and installing output module for headlight J667/J668
    182
  • 1.19 Removing and installing output module 1 for LED headlights A27/A31
    186
  • 1.20 Removing and installing control motor sender for VARILIS headlight G695/G696
    189
  • 1.21 Removing and installing control motor for VARILIS headlight V446/V447
    189
  • 1.22 Removing and installing swivel module position sensor G474/G475
    190
  • 1.23 Removing and installing dynamic cornering light control motor V318/V319
    190
  • 2 Fog lights
    191
  • 2.1 Assembly overview - fog lights
    191
  • 2.2 Removing and installing fog light
    191
  • 2.3 Removing and installing fog light bulb L22/L23
    193
  • 3 Lights in exterior mirror
    195
  • 3.1 Assembly overview - lights in exterior mirror
    195
  • 3.2 Removing and installing turn signal
    197
  • 3.3 Removing and installing entry light in exterior mirror
    199
  • 4 Tail light clusters
    200
  • 4.1 Assembly overview - tail light cluster in body
    200
  • 4.2 Assembly overview - tail lights in rear lid
    201
  • 4.3 Removing and installing tail light in rear lid
    202
  • 4.4 Adjusting installation position of tail light
    204
  • 4.5 Removing and installing tail light cluster
    205
  • 4.6 Removing and installing tail light bulb M2/M4
    205
  • 4.7 Removing and installing rear fog light bulb L46/L47
    206
  • 4.8 Removing and installing brake and tail light bulb M21/M22
    206
  • 4.9 Removing and installing reversing light bulb
    206
  • 4.10 Removing and installing turn signal bulb
    206
  • 5 High-level brake light
    207
  • 5.1 Assembly overview – high-level brake light
    207
  • 5.2 Removing and installing high-level brake light
    208
  • 6 Number plate light
    212
  • 6.1 Removing and installing number plate light X4/X5
    212
  • 6.2 Removing and installing bulb for number plate ligt X4/X5
    214
  • 7 Entry and start authorisation system
    215
  • 7.1 Overview of fitting locations - entry and start authorisation system
    215
  • 7.2 Overview of fitting locations - keyless entry system
    217
  • 7.3 Removing and installing interface for entry and start system J965
    220
  • 7.4 Removing and installing door exterior handle contact sensor G415/G416
    222
  • 7.5 Removing and installing contact sensor for rear exterior door handle G417/G418
    222
  • 7.6 Removing and installing interior aerial 1 for entry and start system R138
    222
  • 7.7 Removing and installing interior aerial 2 for entry and start system R139
    223
  • 7.8 Removing and installing driver side aerial for entry and start system R134
    224
  • 7.10 Removing and installing rear bumper aerial for entry and start system R136
    225
  • 7.12 Removing and installing rear entry and start authorisation aerial R165/R166
    226
  • 7.13 Removing and installing rear lid power opening control unit J938
    226
  • 7.14 Removing and installing rear lid power opening sender G750/G760
    227
  • 8 Steering column switch module
    228
  • 8.1 Assembly overview - steering column switch module
    228
  • 8.2 Removing and installing steering column switch module
    230
  • 8.3 Removing and installing steering column electronics control unit J527
    235
  • 8.4 Removing and installing turn signal switch E2
    241
  • 8.5 Removing and installing intermittent wiper switch E22
    244
  • 8.6 Removing and installing immobiliser reader coil D2
    244
  • 8.7 Removing and installing base for steering column combination switch
    244
  • 9 Parking aid
    246
  • 9.1 Assembly overview – parking aid
    246
  • 9.2 Removing and installing parking aid control unit J446
    250
  • 9.3 Removing and installing front parking aid warning buzzer H22
    253
  • 9.4 Removing and installing rear parking aid warning buzzer H15
    254
  • 9.5 Removing and installing front parking aid senders
    255
  • 9.6 Removing and installing rear parking aid senders
    256
  • 10 Park assist steering
    258
  • 10.1 Assembly overview - park assist steering
    258
  • 10.2 Removing and installing park assist steering control unit J791
    260
  • 10.3 Removing and installing front senders
    260
  • 10.4 Removing and installing rear senders
    261
  • 11 Automatic headlight range control
    263
  • 11.1 Assembly overview - automatic headlight range control
    263
  • 11.2 Removing and installing cornering light and headlight range control unit J745
    265
  • 12 Towing bracket
    268
  • 12.1 Assembly overview - towing bracket socket
    268
  • 12.2 Trailer socket U10
    268
  • 12.3 Removing and installing trailer detector control unit J345
    269
  • Lights, bulbs, switches - interior
    271
  • 1 Lights
    272
  • 1.1 Overview of fitting locations - lights in dash panel
    273
  • 1.2 Overview of fitting locations - lights in front doors
    273
  • 1.3 Overview of fitting locations - lights in rear doors
    274
  • 1.4 Overview of fitting locations - lights in centre console
    275
  • 1.5 Overview of fitting locations - lights in luggage compartment
    276
  • 1.6 Overview of fitting locations - lights in roof trim
    278
  • 1.7 Removing and installing glove compartment light W6
    280
  • 1.8 Replacing bulb for glove compartment light W6
    281
  • 1.9 Removing and installing front footwell light K268/K269
    282
  • 1.10 Removing and installing front footwell illumination bulb L151/L152
    283
  • 1.11 Removing and installing Central locking SAFELOCK function warning lamp K133
    283
  • 1.12 Removing and installing light 2 for front door background lighting L203/L204
    284
  • 1.13 Removing and installing front entry light W31/W32
    285
  • 1.14 Removing and installing door warning lamp W30/W36
    287
  • 1.15 Removing and installing light 1 for rear door background lighting L201/L202
    287
  • 1.16 Removing and installing rear entry light W33/W34
    288
  • 1.17 Removing and installing rear door warning lamp W37/W38
    288
  • 1.18 Removing and installing light 1 for front door background lighting L199/L200
    288
  • 1.19 Removing and installing bulb for background lighting in rear door L166/L167
    289
  • 1.20 Removing and installing interior door handle illumination bulb L146/L147
    289
  • 1.21 Removing and installing light for rear interior door handle illumination L221/L222
    290
  • 1.22 Removing and installing lights for dashboard background lighting L229/L230
    290
  • 1.23 Removing and installing selector lever position display Y26
    290
  • 1.24 Removing and installing luggage compartment light W3
    291
  • 1.25 Removing and installing illuminated vanity mirror W20/W14
    293
  • 1.26 Removing and installing bulb for front interior light W1
    294
  • 1.27 Removing and installing bulb for rear interior light W43
    296
  • 1.28 Removing and installing bulb for front reading light W13/W19
    298
  • 1.29 Removing and installing bulb for rear reading light W11/W12
    298
  • 1.30 Renewing bulb of rear interior light W47/W48
    298
  • 2 Controls
    302
  • 2.1 Overview of fitting locations - controls in dash panel
    303
  • 2.2 Overview of fitting locations - controls in front doors
    305
  • 2.3 Overview of fitting locations - controls in rear doors
    306
  • 2.4 Overview of fitting locations - controls in centre console
    306
  • 2.5 Overview of fitting locations - controls in luggage compartment
    307
  • 2.6 Overview of fitting locations - controls in roof trim
    308
  • 2.7 Removing and installing rotary light switch EX1
    309
  • 2.8 Removing and installing headlight range control regulator E102
    311
  • 2.9 Removing and installing rear roller blind switch E149
    311
  • 2.10 Removing and installing TCS and ESP button E256
    311
  • 2.11 Removing and installing parking aid button E266
    311
  • 2.12 Removing and installing steering wheel heater button E522
    311
  • 2.13 Removing and installing sport program button E541
    312
  • 2.14 Removing and installing park assist steering button E581
    312
  • 2.15 Removing and installing button for electric drive E656
    312
  • 2.16 Removing and installing Start/Stop operation button E693
    312
  • 2.17 Removing and installing driving mode selection button E735
    312
  • 2.18 Removing and installing centre switch module in dash panel EX22
    312
  • 2.19 Removing and installing switch module in centre console EX23/EX30
    313
  • 2.20 Removing and installing hazard warning light switch EX3
    315
  • 2.21 Removing and installing buttons for seat heating E653/E654
    315
  • 2.22 Removing and installing glove compartment light switch E26
    315
  • 2.23 Removing and installing exterior mirror adjuster EX11
    316
  • 2.24 Removing and installing operating unit for window regulator in driver door E512
    317
  • 2.25 Removing and installing front passenger side window regulator button E716
    317
  • 2.27 Removing and installing rear lid remote release button E233
    319
  • 2.28 Removing and installing fuel tank flap release button E319
    320
  • 2.30 Removing and installing door contact switch F2/F3
    322
  • 2.31 Removing and installing rear window regulator button E711/E713
    322
  • 2.32 Removing and installing rear door contact switches F10/F11
    323
  • 2.34 Removing and installing starter button E378
    324
  • 2.35 Removing and installing rear lid warning buzzer H32
    324
  • 2.36 Removing and installing rear lid contact switch
    325
  • 2.37 Removing and installing rear lid closure button E574
    325
  • 2.38 Removing and installing electric hinged tow coupling attachment button E474
    326
  • 2.39 Removing and installing vanity mirror contact switch F147/F148
    328
  • 2.40 Removing and installing sunroof button E325
    328
  • 2.41 Removing and installing front interior light WX1
    329
  • 2.42 Removing and installing rear interior light WX2
    330
  • 2.43 Removing and installing front right reading light button E634
    332
  • 3 Anti-theft alarm system
    333
  • 3.1 Assembly overview - interior monitor
    333
  • 3.2 Removing and installing alarm horn H12
    334
  • 3.3 Removing and installing anti-theft alarm sensor G578
    335
  • 4 Lane change assist
    337
  • 4.1 Assembly overview - lane change assist
    337
  • 4.3 Removing and installing lane change assist control unit J769/J770
    339
  • 4.4 Calibrating lane change assist
    341
  • 5 Front camera for driver assist systems
    350
  • 5.1 Removing and installing front camera for driver assist systems
    350
  • 6 Cigarette lighter, socket
    351
  • 6.1 Assembly overview - DC/AC converter with socket, 12 V-230 V
    351
  • 6.2 Removing and installing cigarette lighter U1
    352
  • 6.3 Removing and installing socket illumination bulb L42
    352
  • 6.4 Removing and installing rear cigarette lighter illumination bulb L32
    352
  • 6.5 Removing and installing electric socket U
    352
  • 6.6 Removing and installing DC/AC converter with socket, 12 V-230 V U13
    352
  • Wiring
    355
  • 1 Relay carriers, fuse holders, electronics boxes
    355
  • 1.1 Overview of fitting locations - relay carriers, fuse holders, E-boxes
    355
  • 1.2 Removing and installing electronics box (E-box)
    360
  • 1.3 Removing and installing relay and fuse holder in electronics box
    363
  • 1.4 Removing and installing relay and fuse carrier behind dash panel
    365
  • 1.5 Removing and installing main fuse holder
    368
  • 2 Select Control units
    372
  • 2.1 Overview of fitting locations - control units
    372
  • 2.2 Assembly overview - control units
    373
  • 2.3 Assembly overview - data bus diagnostic interface
    375
  • 2.4 Assembly overview - special vehicle control unit and voltage stabiliser
    376
  • 2.5 Removing and installing onboard supply control unit J519
    377
  • 2.6 Removing and installing data bus diagnostic interface J533
    381
  • 2.7 Removing and installing bracket for onboard supply control unit J519
    382
  • 2.8 Renewing bracket for onboard supply control unit J519
    385
  • 2.9 Removing and installing parking aid control unit J446/park assist steering control unit J791
    385
  • 2.10 Removing and installing rear lid control unit J605
    386
  • 2.11 Removing and installing special vehicle control unit J608
    388
  • 2.12 Removing and installing bracket for special vehicle control unit J608
    389
  • 3 Connectors
    391
  • 3.1 Repairing electrical wiring harnesses and plug-in connections
    391
  • 4 Releasing and dismantling connector housings
    392
  • 5 Repairing aerial wires
    393
  • 6 Fibre optic cables
    394
  • 7 Vehicle diagnosis, testing and information systems
    395
Manufacturer's designation Electrical system
Manufacturer Volkswagen
Suitable for Passat Lim (2015 >) / Passat Var. (2015 >)
Suitable car types 3G2, 3G5
Category Reparaturanleitung

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