Technical data
11 Safety information
11.1 Safety precautions when working with moulded foam inserts
12 Key vehicle data
22.1 Vehicle identification number
22.2 Type plate
22.3 Vehicle data sticker
23 Moulded foam inserts
34 Galvanized body parts, high strength and hot-formed body panels
55 Laser welding
66 Tools
77 Body - gaps
87.1 Body - front gaps
87.2 Body - centre gaps
147.3 Body - rear gaps
168 Body dimensions
208.1 Preliminary work for determining body dimensions
208.2 Body, front
208.3 Body, centre
228.4 Body, rear
288.5 Floor panel, front
298.6 Floor panel, centre
308.7 Floor panel, rear
329 Alignment bracket systems
349.1 Alignment set VW Caddy 2020> VAS 801 113
3410 Portal gauge
3510.1 Portal gauge VW Caddy 2020> VAS 802 113
35Body - front
361 Renewing front bumper carrier
361.1 Removing front bumper carrier
361.2 Installing front bumper carrier
372 Renewing battery carrier
402.1 Removing battery tray
402.2 Installing battery tray
413 Renewing right-hand bracket
443.1 Removing right-hand bracket
443.2 Installing right-hand bracket
454 Renewing hinge reinforcement
484.1 Removing hinge reinforcement
484.2 Installing hinge reinforcement
495 Renewing upper inner wheel housing longitudinal member, part section
525.1 Assembly overview – upper inner wheel housing longitudinal member, part section
525.2 Removing – upper inner wheel housing longitudinal member, part section
535.3 Installing – upper inner wheel housing longitudinal member, part section
546 Renewing upper outer wheel housing longitudinal member
586.1 Assembly overview – upper outer wheel housing longitudinal member
586.2 Removing upper outer wheel housing longitudinal member
586.3 Installing upper outer wheel housing longitudinal member
607 Renewing upper outer wheel housing longitudinal member, part section
647.2 Removing – upper outer wheel housing longitudinal member, part section
657.3 Installing – upper outer wheel housing longitudinal member, part section
668 Renewing front left longitudinal member, part section 1
708.1 Removing – front left longitudinal member, part section 1
708.2 Installing – front left longitudinal member, part section 1
729 Renewing front right longitudinal member, part section 1
769.1 Removing – front right longitudinal member, part section 1
769.2 Installing – front right longitudinal member, part section 1
7810 Renewing retaining bracket for subframe
82Body - centre
831 Renewing roof
832 Renewing roof side member, part section (vehicles with sliding door)
842.1 Assembly overview – roof side member, part section (vehicles with sliding door)
842.2 Removing – roof side member, part section (vehicles with sliding door)
862.3 Installing – roof side member, part section
893 Renewing front cross member for roof
943.1 Removing front roof cross member
943.2 Installing front roof cross member
954 A-pillar, part section
984.1 Assembly overview – A-pillar, part section
984.2 Removing – A-pillar, part section
1004.3 Installing – A-pillar, part section
1015 B-pillar, part section (vehicles with sliding door)
1075.1 Assembly overview – B-pillar, part section
1075.2 Type plate
1095.3 Safety certificate
1105.4 Removing – B-pillar, part section
1115.5 Installing – B-pillar, part section
1136 Renewing B-pillar reinforcement
1196.1 Assembly overview – B-pillar Reinforcement
1196.2 Type plate
1206.3 Safety certificate
1216.4 Removing – B-pillar Reinforcement
1226.5 Installing – B-pillar Reinforcement
1247 Renewing outer side member (vehicles with sliding door)
1297.1 Assembly overview – outer side member
1297.2 Type plate
1317.3 Safety certificate
1317.4 Removing – outer side member
1327.5 Installing – outer side member
134Body - rear
1401 Renewing rear cross panel
1401.1 Removing rear cross panel
1401.2 Installing rear cross panel
1412 Renewing spare wheel holder
1452.1 Removing spare wheel holder
1452.2 Installing spare wheel holder
1463 Renewing upper outer D-pillar
1494 Renewing lock carrier
1504.1 Removing lock carrier
1504.2 Installing lock carrier
1515 Renewing rear side panel (vehicles with sliding door)
1545.1 Assembly overview – rear side panel
1545.2 Removing – side panel, part section
1565.3 Installing – side panel, part section
1586 Renewing lower outer D-pillar
1647 Renewing lower gusset plate
1657.1 Assembly overview - lower gusset plate
1657.2 Removing lower gusset plate
1657.3 Installing lower gusset plate
1678 Renewing rear cross member
1728.1 Removing rear cross member
1728.2 Installing rear cross member
1739 Renewing floor panel, part section 1
1769.1 Assembly overview - floor panel, part section 1
1769.2 Removing floor panel, part section 1
1769.3 Installing floor panel, part section 1
17810 Renewing rear bumper bracket
18310.1 Removing rear bumper bracket
18310.2 Installing rear bumper bracket
18411 Renewing rear longitudinal member support piece
18711.1 Removing rear longitudinal member support piece
18711.2 Installing rear longitudinal member support piece
18812 Renewing rear longitudinal member, part section
19112.1 Assembly overview – rear longitudinal member
19112.2 Removing rear longitudinal member
19112.3 Installing rear longitudinal member
19313 Renewing inner left wheel housing (short wheelbase)
19713.1 Assembly overview - inner left wheel housing
19713.2 Removing inner left wheel housing
19713.3 Installing inner left wheel housing
19914 Renewing inner right wheel housing (short wheelbase)
20214.1 Assembly overview - inner right wheel housing
20214.2 Removing inner right wheel housing
20214.3 Installing inner right wheel housing
204