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  • Examplepage for repair manual Body Repairs
  • Examplepage for repair manual 2 Body Repairs
  • Examplepage for repair manual 3 Body Repairs

Body Repairs

For Caddy

Original Volkswagen repair manual


17,50 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

17.496 KB

212 Sites

Detailed technical data

Immediately readable

This repair manual contains: Renewing front bumper carrier, Renewing upper inner wheel housing longitudinal member, part section and B-pillar, part section (vehicles with sliding door). Show more
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Repair manual Caddy Body Repairs PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety precautions when working with moulded foam inserts
    1
  • 2 Key vehicle data
    2
  • 2.1 Vehicle identification number
    2
  • 2.2 Type plate
    2
  • 2.3 Vehicle data sticker
    2
  • 3 Moulded foam inserts
    3
  • 4 Galvanized body parts, high strength and hot-formed body panels
    5
  • 5 Laser welding
    6
  • 6 Tools
    7
  • 7 Body - gaps
    8
  • 7.1 Body - front gaps
    8
  • 7.2 Body - centre gaps
    14
  • 7.3 Body - rear gaps
    16
  • 8 Body dimensions
    20
  • 8.1 Preliminary work for determining body dimensions
    20
  • 8.2 Body, front
    20
  • 8.3 Body, centre
    22
  • 8.4 Body, rear
    28
  • 8.5 Floor panel, front
    29
  • 8.6 Floor panel, centre
    30
  • 8.7 Floor panel, rear
    32
  • 9 Alignment bracket systems
    34
  • 9.1 Alignment set VW Caddy 2020> VAS 801 113
    34
  • 10 Portal gauge
    35
  • 10.1 Portal gauge VW Caddy 2020> VAS 802 113
    35
  • Body - front
    36
  • 1 Renewing front bumper carrier
    36
  • 1.1 Removing front bumper carrier
    36
  • 1.2 Installing front bumper carrier
    37
  • 2 Renewing battery carrier
    40
  • 2.1 Removing battery tray
    40
  • 2.2 Installing battery tray
    41
  • 3 Renewing right-hand bracket
    44
  • 3.1 Removing right-hand bracket
    44
  • 3.2 Installing right-hand bracket
    45
  • 4 Renewing hinge reinforcement
    48
  • 4.1 Removing hinge reinforcement
    48
  • 4.2 Installing hinge reinforcement
    49
  • 5 Renewing upper inner wheel housing longitudinal member, part section
    52
  • 5.1 Assembly overview – upper inner wheel housing longitudinal member, part section
    52
  • 5.2 Removing – upper inner wheel housing longitudinal member, part section
    53
  • 5.3 Installing – upper inner wheel housing longitudinal member, part section
    54
  • 6 Renewing upper outer wheel housing longitudinal member
    58
  • 6.1 Assembly overview – upper outer wheel housing longitudinal member
    58
  • 6.2 Removing upper outer wheel housing longitudinal member
    58
  • 6.3 Installing upper outer wheel housing longitudinal member
    60
  • 7 Renewing upper outer wheel housing longitudinal member, part section
    64
  • 7.2 Removing – upper outer wheel housing longitudinal member, part section
    65
  • 7.3 Installing – upper outer wheel housing longitudinal member, part section
    66
  • 8 Renewing front left longitudinal member, part section 1
    70
  • 8.1 Removing – front left longitudinal member, part section 1
    70
  • 8.2 Installing – front left longitudinal member, part section 1
    72
  • 9 Renewing front right longitudinal member, part section 1
    76
  • 9.1 Removing – front right longitudinal member, part section 1
    76
  • 9.2 Installing – front right longitudinal member, part section 1
    78
  • 10 Renewing retaining bracket for subframe
    82
  • Body - centre
    83
  • 1 Renewing roof
    83
  • 2 Renewing roof side member, part section (vehicles with sliding door)
    84
  • 2.1 Assembly overview – roof side member, part section (vehicles with sliding door)
    84
  • 2.2 Removing – roof side member, part section (vehicles with sliding door)
    86
  • 2.3 Installing – roof side member, part section
    89
  • 3 Renewing front cross member for roof
    94
  • 3.1 Removing front roof cross member
    94
  • 3.2 Installing front roof cross member
    95
  • 4 A-pillar, part section
    98
  • 4.1 Assembly overview – A-pillar, part section
    98
  • 4.2 Removing – A-pillar, part section
    100
  • 4.3 Installing – A-pillar, part section
    101
  • 5 B-pillar, part section (vehicles with sliding door)
    107
  • 5.1 Assembly overview – B-pillar, part section
    107
  • 5.2 Type plate
    109
  • 5.3 Safety certificate
    110
  • 5.4 Removing – B-pillar, part section
    111
  • 5.5 Installing – B-pillar, part section
    113
  • 6 Renewing B-pillar reinforcement
    119
  • 6.1 Assembly overview – B-pillar Reinforcement
    119
  • 6.2 Type plate
    120
  • 6.3 Safety certificate
    121
  • 6.4 Removing – B-pillar Reinforcement
    122
  • 6.5 Installing – B-pillar Reinforcement
    124
  • 7 Renewing outer side member (vehicles with sliding door)
    129
  • 7.1 Assembly overview – outer side member
    129
  • 7.2 Type plate
    131
  • 7.3 Safety certificate
    131
  • 7.4 Removing – outer side member
    132
  • 7.5 Installing – outer side member
    134
  • Body - rear
    140
  • 1 Renewing rear cross panel
    140
  • 1.1 Removing rear cross panel
    140
  • 1.2 Installing rear cross panel
    141
  • 2 Renewing spare wheel holder
    145
  • 2.1 Removing spare wheel holder
    145
  • 2.2 Installing spare wheel holder
    146
  • 3 Renewing upper outer D-pillar
    149
  • 4 Renewing lock carrier
    150
  • 4.1 Removing lock carrier
    150
  • 4.2 Installing lock carrier
    151
  • 5 Renewing rear side panel (vehicles with sliding door)
    154
  • 5.1 Assembly overview – rear side panel
    154
  • 5.2 Removing – side panel, part section
    156
  • 5.3 Installing – side panel, part section
    158
  • 6 Renewing lower outer D-pillar
    164
  • 7 Renewing lower gusset plate
    165
  • 7.1 Assembly overview - lower gusset plate
    165
  • 7.2 Removing lower gusset plate
    165
  • 7.3 Installing lower gusset plate
    167
  • 8 Renewing rear cross member
    172
  • 8.1 Removing rear cross member
    172
  • 8.2 Installing rear cross member
    173
  • 9 Renewing floor panel, part section 1
    176
  • 9.1 Assembly overview - floor panel, part section 1
    176
  • 9.2 Removing floor panel, part section 1
    176
  • 9.3 Installing floor panel, part section 1
    178
  • 10 Renewing rear bumper bracket
    183
  • 10.1 Removing rear bumper bracket
    183
  • 10.2 Installing rear bumper bracket
    184
  • 11 Renewing rear longitudinal member support piece
    187
  • 11.1 Removing rear longitudinal member support piece
    187
  • 11.2 Installing rear longitudinal member support piece
    188
  • 12 Renewing rear longitudinal member, part section
    191
  • 12.1 Assembly overview – rear longitudinal member
    191
  • 12.2 Removing rear longitudinal member
    191
  • 12.3 Installing rear longitudinal member
    193
  • 13 Renewing inner left wheel housing (short wheelbase)
    197
  • 13.1 Assembly overview - inner left wheel housing
    197
  • 13.2 Removing inner left wheel housing
    197
  • 13.3 Installing inner left wheel housing
    199
  • 14 Renewing inner right wheel housing (short wheelbase)
    202
  • 14.1 Assembly overview - inner right wheel housing
    202
  • 14.2 Removing inner right wheel housing
    202
  • 14.3 Installing inner right wheel housing
    204
Manufacturer's designation Body Repairs
Manufacturer Volkswagen
Suitable for Caddy (2021 >)
Suitable car types SB
Category Reparaturanleitung

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