7-speed dual clutch gearbox 0GC

Chapter overview

• Technical data
  1
• 1 Safety information
  1
• 1.1 Safety measures when working on vehicles with a start/stop system
  1
• 1.3 Safety precautions when working on the cooling system
  1
• 1.4 Safety precautions when tow-starting or towing
  2
• 2 Identification
  3
• 2.1 Gearbox identification
  3
• 3 Repair instructions
  4
• 3.1 Rules for cleanliness
  4
• 3.2 General repair instructions
  4
• 3.3 Contact corrosion
  5
• 3.4 Gaskets and seals
  5
• 3.5 Nuts and bolts
  5
• 3.6 Electrical components
  6
• 3.7 Routing and attachment of lines
  6
• 4 Technical data
  7
• 4.1 Allocation gearbox - engine
  7
• 4.2 Capacities
  7
• Clutch
  8
• 1 Clutch
  8
• 1.1 Assembly overview - dual clutch
  8
• 1.2 Removing and installing clutch end cover
  8
• 1.3 Removing dual clutch
  11
• 1.4 Installing dual clutch
  15
• Controls, housing
  24
• 1 Mechatronic unit
  24
• 1.1 Assembly overview - mechatronic unit
  24
• 1.2 Removing and installing mechatronic unit
  25
• 1.3 Removing and installing sump
  28
• 2 Selector mechanism
  32
• 2.1 Assembly overview - selector mechanism
  32
• 2.2 Manual release from position P
  33
• 2.3 Removing and installing selector mechanism
  34
• 2.4 Checking selector mechanism
  35
• 2.5 Checking and adjusting selector lever cable
  37
• 2.6 Renewing selector shaft seal
  39
• 3 Removing and installing gearbox
  43
• 3.1 Specified torques for gearbox
  43
• 3.2 Removing gearbox
  44
• 3.3 Installing gearbox
  52
• 4 Assembly mountings
  54
• 5 Transporting gearbox
  55
• 6 Securing to engine and gearbox support
  57
• 6.1 Securing to engine and gearbox support VAS 6095A
  57
• 6.2 Securing to gearbox support VW353
  58
• 7 Gear oil circuit
  60
• 7.1 Assembly overview - gear oil circuit
  60
• 7.2 Removing and installing gear oil cooler
  61
• 7.3 Removing and installing gear oil filter
  64
• 7.4 Removing and installing gear oil pump
  66
• 8 Gear oil
  69
• 8.1 Checking gear oil level
  69
• 8.2 Draining and filling gear oil
  72
• 8.3 Overview of oil drain and inspection plugs
  75
• Gears, shafts
  76
• 1 Currently, no repairs can be made to gears and shafts
  76
• Final drive - differential
  77
• 1 Oil seals
  77
• 1.1 Overview of fitting locations - oil seals
  77
• 1.2 Renewing left seal
  77
• 1.3 Renewing right seal
  80