6-speed manual gearbox 0C9

Chapter overview

• Technical data
  1
• 1 Safety information
  1
• 1.1 Safety measures when working on vehicles with a start/stop system
  1
• 1.3 Safety precautions when working on the cooling system
  1
• 2 Identification
  2
• 2.1 Gearbox identification
  2
• 3 Repair instructions
  3
• 3.1 Rules for cleanliness
  3
• 3.2 General repair instructions
  3
• 3.3 Contact corrosion
  3
• 3.4 Gaskets and seals
  4
• 3.5 Nuts and bolts
  4
• 3.6 Routing and attachment of lines
  5
• 4 Technical data
  6
• 4.1 Capacities
  6
• 4.2 Allocation gearbox - engine
  6
• 4.3 Calculation of gear ratios
  6
• 5 Overview - power transmission
  7
• 6 Electrical components
  9
• 6.1 Overview of fitting locations - electrical components
  9
• Clutch
  10
• 1 Clutch mechanism
  10
• 1.1 Assembly overview - pedal cluster
  10
• 1.2 Assembly overview - clutch hydraulics
  11
• 1.3 Assembly overview - clutch release mechanism
  12
• 1.4 Removing and installing clutch pedal
  13
• 1.5 Removing and installing over-centre spring
  14
• 1.6 Removing and installing mounting bracket
  16
• 1.7 Removing and installing clutch master cylinder
  19
• 1.8 Removing and installing clutch slave cylinder together with release bearing
  20
• 1.9 Removing and installing lines for clutch mechanism
  21
• 1.10 Removing and installing bleeder
  23
• 1.11 Bleeding clutch mechanism
  24
• 1.12 Checking clutch master cylinder and clutch slave cylinder
  26
• 1.13 Removing and installing clutch position sender G476
  27
• 1.14 Repairing clutch release mechanism
  28
• 2 Clutch
  29
• 2.1 Assembly overview - clutch
  29
• 2.2 Determining make of clutch
  29
• 2.3 Removing and installing clutch
  31
• Controls, housing
  36
• 1 Selector mechanism
  36
• 1.1 Assembly overview – gear knob and cover
  36
• 1.2 Assembly overview - selector mechanism
  37
• 1.3 Removing and installing gear knob
  39
• 1.4 Removing and installing selector mechanism
  41
• 1.5 Adjusting selector mechanism
  43
• 1.6 Checking selector mechanism
  46
• 1.7 Dismantling and assembling selector mechanism
  46
• 2 Removing and installing gearbox
  52
• 2.1 Specified torques for gearbox
  52
• 2.2 Removing gearbox
  53
• 2.3 Installing gearbox
  59
• 3 Assembly overview – assembly mountings
  61
• 4 Transporting gearbox
  62
• 5 Gear oil
  64
• Gears, shafts
  65
• 1 Input shaft
  65
• 2 Output shaft
  66
• Final drive - differential
  67
• 1 Oil seals
  67