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  • Examplepage for repair manual Heating, air conditioner
  • Examplepage for repair manual 2 Heating, air conditioner
  • Examplepage for repair manual 3 Heating, air conditioner

Heating, air conditioner

For Caddy

Original Volkswagen repair manual


14,95 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

16.147 KB

177 Sites

Detailed technical data

Immediately readable

This repair manual contains: Heater, Roof blower, Overview of fitting locations - air conditioning system, Refrigerant circuit, Air conditioner compressor, Air duct and Operating and display unit. Show more
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Repair manual Caddy Heating, air conditioner PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety precautions when working on air conditioning systems
    1
  • 1.2 Safety measures when working on vehicles with a start/stop system
    1
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when handling refrigerants
    2
  • 1.6 Safety precautions for working on vehicles with auxiliary/supplementary heater
    3
  • 2 Identification
    5
  • 2.1 Identification of heater and air conditioning unit
    5
  • 3 General information
    6
  • 3.1 Type plates
    6
  • 3.2 Notes concerning odours in air conditioned vehicles
    6
  • 4 Repair notes
    8
  • 4.1 Rules for cleanliness
    8
  • 4.2 General repair instructions
    8
  • 4.3 Contact corrosion
    9
  • 4.4 Nuts and bolts
    9
  • 4.5 Routing and attachment of lines
    9
  • 4.6 Checking cooling output
    10
  • 4.7 Working on refrigerant circuit
    11
  • 4.8 Refrigerant circuit seals
    12
  • 5 Technical data
    13
  • 5.1 Refrigerant capacity
    13
  • 5.2 Refrigerant oil capacities
    13
  • 5.3 Oil distribution
    13
  • Heating
    15
  • 1 Heater
    15
  • 1.1 Assembly overview – heater unit
    15
  • 1.2 Removing and installing flow rate limiter
    19
  • Ventilation
    21
  • 1 Roof blower
    21
  • 1.1 Assembly overview - roof blower
    21
  • 1.2 Removing and installing roof blower
    21
  • 1.3 Removing and installing roof ventilator V3
    22
  • 1.4 Removing and installing rear fresh air blower control unit J391
    24
  • 1.5 Dismantling and assembling roof blower
    25
  • 2 Roof blower air duct
    27
  • 2.1 Overview of fitting locations - air ducts and air distribution
    27
  • 2.2 Removing and installing ventilation grille
    27
  • 2.3 Removing and installing air duct
    28
  • 2.4 Removing and installing vents
    30
  • Air conditioning system
    31
  • 1 Overview of fitting locations - air conditioning system
    31
  • 1.1 Overview of fitting locations - components not located in passenger compartment
    31
  • 2 Refrigerant circuit
    37
  • 2.1 System overview - refrigerant circuit
    37
  • 2.2 Assembly overview - refrigerant lines
    38
  • 2.3 Removing and installing refrigerant circuit pressure sender G805
    40
  • 2.4 Removing and installing refrigerant line with internal heat exchanger
    42
  • 2.5 Removing and installing expansion valve
    45
  • 2.6 Removing and installing condenser
    48
  • 2.7 Separating and connecting refrigerant lines on condenser
    50
  • 2.8 Removing and installing desiccant bag or cartridge
    52
  • 2.10 Commissioning air conditioning system after filling refrigerant circuit
    55
  • 2.14 When is it necessary to purge the refrigerant circuit with refrigerant
    66
  • 3 Air conditioner compressor
    68
  • 3.1 Assembly overview - air conditioner compressor
    68
  • 3.2 Removing air conditioning compressor from and installing on bracket
    72
  • 3.3 Removing refrigerant lines from and installing to air conditioner compressor
    74
  • 3.4 Removing and installing air conditioner compressor
    76
  • 3.5 Checking high-pressure safety valve on air conditioner compressor
    79
  • 3.6 Removing and installing air conditioner compressor regulating valve N280
    80
  • 4 Control motors
    84
  • 4.1 Overview of fitting locations – front control motors
    84
  • 4.2 Assembly overview - front control motors
    89
  • 4.3 Assembly overview - flap control
    92
  • 4.4 Removing and installing temperature flap VX27
    93
  • 4.5 Removing and installing air recirculation flap VX52
    95
  • 4.6 Removing and installing front left temperature flap VX34
    97
  • 4.7 Removing and installing front right temperature flap VX35
    98
  • 4.8 Removing and installing defroster flap VX47
    100
  • 4.9 Removing and installing air distribution flap VX33
    102
  • 4.10 Removing and installing air distribution flap adjustment unit
    104
  • 4.11 Removing and installing fresh air and air recirculation flap VX96
    106
  • 5 Front heater and air conditioning unit
    108
  • 5.1 Assembly overview – heater and air conditioning unit
    108
  • 5.2 Assembly overview – evaporator housing
    113
  • 5.3 Removing and installing evaporator
    115
  • 5.4 Checking auxiliary air heater element Z35
    115
  • 5.5 Removing and installing auxiliary air heater element Z35
    116
  • 5.6 Removing and installing heater and air conditioning unit
    118
  • 5.7 Removing and installing holder for heater and air conditioning unit
    124
  • 5.8 Dismantling and assembling heater and air conditioning unit
    127
  • 5.9 Removing and installing air distribution housing
    128
  • 5.10 Removing and installing dust and pollen filter
    130
  • 5.11 Removing and installing fresh air blower V2
    132
  • 5.12 Removing and installing fresh air blower control unit J126
    133
  • 5.13 Removing and installing heat exchanger
    134
  • 5.14 Removing and installing coolant pipes on heat exchanger
    136
  • 5.15 Removing and installing evaporator temperature sensor G308
    140
  • 5.16 Removing and installing condensation drain
    141
  • 5.17 Checking condensation drain
    143
  • 6 Air duct
    144
  • 6.2 Removing and installing driver side footwell vents
    148
  • 6.3 Removing and installing front passenger side footwell vents
    148
  • 6.4 Removing and installing rear footwell vent
    150
  • 6.5 Removing and installing air ducts
    152
  • 6.6 Removing and installing forced ventilation for passenger compartment
    155
  • 6.7 Checking forced ventilation for passenger compartment
    158
  • 6.8 Removing and installing fresh air intake
    159
  • 6.9 Removing and installing cover for fresh air intake
    161
  • 6.10 Removing and installing air intake duct
    162
  • 6.11 Removing and installing air duct for defroster vent
    162
  • 6.12 Removing and installing air duct for centre dash panel vent
    163
  • 7 Operating and display unit
    164
  • 7.1 Overview of operating and display unit
    164
  • 7.2 Removing and installing operating and display unit
    164
  • 8 Other controlling and regulating components
    165
  • 8.1 Removing and installing sunlight penetration photosensor G107
    165
  • 8.2 Removing and installing ambient temperature sensor G17
    166
  • 8.3 Removing and installing humidity sender for air conditioning system G260
    166
  • 8.4 Removing and installing left vent temperature sender G150
    166
  • 8.5 Removing and installing right vent temperature sender G151
    167
  • 8.6 Removing and installing footwell vent temperature sender G192
    167
  • 8.7 Removing and installing vehicle interior temperature sensor G1090
    169
  • 8.8 Removing and installing heater and air conditioning system control unit J979
    170
Manufacturer's designation Heating, air conditioner
Manufacturer Volkswagen
Suitable for Caddy (2021 >)
Suitable car types SB
Category Reparaturanleitung

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