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General body repairs, exterior

For Caddy

Original Volkswagen repair manual


29,40 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

33.984 KB

388 Sites

Detailed technical data

Immediately readable

This repair manual contains: Lock carrier, Wings, Bulkhead, Bonnet, Tank flap unit, Door, Central locking, Rear windscreen, Glass panel, Mouldings, trims, extensions, Trim film and protective film, Exterior mirror, Lettering and badges and Spare wheel bracket. Show more
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Repair manual Caddy General body repairs, exterior PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 1.3 Safety precautions when working on the cooling system
    1
  • 2 Repair notes
    2
  • 2.1 General repair instructions
    2
  • 2.2 Contact corrosion
    2
  • 2.3 Pipe/wire routing and attachment
    2
  • 2.4 Bolts and nuts
    3
  • Body - front
    4
  • 1 Lock carrier
    4
  • 1.1 Assembly overview – lock carrier
    4
  • 1.2 Removing and installing lock carrier
    6
  • 1.3 Moving to and back from service position
    8
  • 1.4 Removing and installing air duct
    12
  • 1.5 Removing and installing lock carrier strut
    13
  • 2 Wings
    16
  • 2.1 Assembly overview – wing
    16
  • 2.2 Removing and installing wing
    17
  • 2.3 Removing and installing wing bracket
    20
  • 2.4 Removing and installing wing bracket
    22
  • 3 Bulkhead
    24
  • 3.1 Assembly overview – bulkhead
    24
  • 3.2 Assembly overview – plenum chamber cover
    24
  • 3.3 Removing and installing bulkhead
    25
  • 3.4 Removing and installing plenum chamber cover
    27
  • Bonnet, rear lid
    30
  • 1 Bonnet
    30
  • 1.1 Assembly overview – bonnet
    30
  • 1.2 Assembly overview – Bowden cable
    32
  • 1.3 Removing and installing bonnet
    32
  • 1.4 Adjusting bonnet
    33
  • 1.5 Removing and installing bonnet lock
    35
  • 1.6 Removing and installing bonnet lock operating lever
    38
  • 1.7 Removing and installing arrester release lever
    39
  • 1.8 Removing and installing striker pin
    40
  • 1.9 Removing and installing hinges
    41
  • 1.10 Removing and installing insulation
    42
  • 1.11 Removing and installing bonnet seal
    43
  • 1.12 Removing and installing Bowden cable
    43
  • 1.13 Removing and installing Bowden cable for bonnet lock operating lever
    49
  • 1.14 Removing and installing mounting bracket for bonnet lock operating lever
    51
  • 1.15 Removing and installing bonnet stay
    52
  • 2 Rear lid
    55
  • 2.1 Assembly overview – rear lid
    55
  • 2.2 Removing and installing rear lid
    57
  • 2.3 Adjusting rear lid
    59
  • 2.4 Removing and installing rear lid lock
    61
  • 2.5 Adjusting striker pin
    63
  • 2.6 Removing and installing operating mechanism
    64
  • 2.7 Removing and installing hinges
    65
  • 2.8 Removing and installing striker pin
    66
  • 2.9 Removing and installing rear lid seal
    67
  • 2.10 Removing and installing gas strut
    67
  • 2.11 Preparing gas strut for disposal
    68
  • 2.12 Removing and installing Bowden cable for power latching system
    69
  • 2.13 Removing and installing power latching for rear lid VX16
    70
  • 3 Tank flap unit
    72
  • 3.1 Assembly overview – tank flap unit
    72
  • 3.2 Removing and installing tank flap unit
    72
  • 3.3 Removing and installing fuel tank flap
    74
  • Front doors, door components, central locking
    75
  • 1 Door
    75
  • 1.1 Assembly overview – door
    75
  • 1.2 Assembly overview - door seals
    76
  • 1.3 Removing and installing inner door seal
    77
  • 1.4 Removing and installing outer door seal
    78
  • 1.5 Removing and installing door
    81
  • 1.6 Adjusting door
    83
  • 1.7 Adjusting striker pin
    85
  • 1.8 Removing and installing door hinge
    85
  • 1.9 Removing and installing door arrester
    87
  • 2 Door components
    89
  • 2.1 Assembly overview – door components
    89
  • 2.2 Assembly overview – window regulator
    90
  • 2.3 Assembly overview – door handle and door lock
    91
  • 2.4 Assembly overview - window channels and window slot (aperture) seals
    92
  • 2.5 Removing and installing window regulator motor
    93
  • 2.6 Removing and installing window regulator
    94
  • 2.7 Removing and installing inner door cover
    96
  • 2.8 Removing and installing striker pin
    97
  • 2.9 Removing and installing door handle
    98
  • 2.10 Removing and installing mounting bracket
    100
  • 2.11 Removing and installing door lock
    102
  • 2.12 Removing and installing window channel
    104
  • 2.13 Removing and installing window slot inner seal
    106
  • 2.14 Removing and installing lock cylinder
    106
  • 2.15 Removing and installing Bowden cable for interior door handle
    108
  • 2.16 Removing and installing Bowden cable for exterior door handle
    108
  • 3 Central locking
    110
  • 3.1 Overview of fitting locations – central locking system
    110
  • 3.3 Removing and installing convenience system central control unit J393
    113
  • 3.4 Removing and installing tank filler flap locking motor V155
    114
  • 3.5 Removing and installing ignition key battery
    115
  • 3.6 Removing and installing cap on ignition key
    116
  • Rear doors, door components
    119
  • 1 Sliding door
    119
  • 1.1 Assembly overview – sliding door
    119
  • 1.2 Assembly overview - door seals
    122
  • 1.3 Removing and installing inner door seal
    123
  • 1.4 Removing and installing outer door seal
    124
  • 1.5 Removing and installing sliding door
    128
  • 1.6 Adjusting sliding door
    131
  • 1.7 Adjusting striker pin
    137
  • 1.8 Removing and installing roller guide
    138
  • 1.9 Removing and installing attachments
    143
  • 2 Door components
    152
  • 2.1 Assembly overview – door components
    152
  • 2.2 Assembly overview – door handle and door lock
    154
  • 2.3 Removing and installing door components
    155
  • 2.4 Removing and installing power latching motor V329
    162
  • 2.5 Removing and installing door handle
    162
  • 2.6 Removing and installing mounting bracket
    164
  • 2.7 Removing and installing door lock
    164
  • 2.8 Removing and installing Bowden cable for exterior door handle
    165
  • 2.9 Removing and installing Bowden cable for interior door handle
    166
  • 3 Wing door
    168
  • 3.1 Assembly overview - wing door
    168
  • 3.2 Assembly overview - door seals
    172
  • 3.3 Removing and installing wing door
    173
  • 3.4 Adjusting wing door
    174
  • 3.5 Removing and installing hinges
    178
  • 3.6 Removing and installing inner door seal
    180
  • 3.7 Removing and installing outer door seal
    180
  • 3.8 Door components
    183
  • Bumpers
    194
  • 1 Bumper, front
    194
  • 1.1 Assembly overview – bumper cover
    194
  • 1.2 Assembly overview – bumper carrier
    195
  • 1.3 Assembly overview - attachments
    196
  • 1.4 Removing and installing bumper cover
    199
  • 1.5 Removing and installing bumper carrier
    202
  • 1.6 Removing and installing attachments
    205
  • 1.7 Repairing bumper cover
    209
  • 1.8 Removing and installing centre air intake grille
    209
  • 1.9 Removing and installing side air intake grille trim
    209
  • 1.10 Removing and installing radar sensor cover
    210
  • 1.11 Removing and installing foam element
    211
  • 1.12 Removing and installing guide bracket
    212
  • 1.13 Installing holder for parking aid sender
    212
  • 1.14 Installing holder for park assist steering sender
    214
  • 2 Bumper, rear
    217
  • 2.1 Assembly overview – bumper cover
    217
  • 2.2 Assembly overview – bumper carrier
    219
  • 2.3 Assembly overview - attachments
    221
  • 2.4 Removing and installing bumper cover
    222
  • 2.5 Removing and installing bumper carrier
    225
  • 2.6 Removing and installing guide bracket
    227
  • 2.7 Removing and installing foam element
    228
  • 2.8 Removing and installing bumper cover mounting
    228
  • 2.9 Repairing bumper cover
    229
  • 2.10 Removing and installing attachments
    229
  • 2.11 Installing holder for parking aid sender
    232
  • 2.12 Installing holder for park assist steering sender
    234
  • Glazing
    237
  • 1 Repair notes
    237
  • 1.1 Minimum drying times for bonded windows
    237
  • 1.2 Window repair
    237
  • 1.3 Installation instructions for bonded windows
    238
  • 1.4 Preparing old undamaged windows for installing
    241
  • 1.5 Preparing new windows for installing
    242
  • 1.6 Preparing body flange for installing
    243
  • 1.7 Cleaning off excess adhesive
    245
  • 2 Windscreen
    246
  • 2.1 Assembly overview – windscreen
    246
  • 2.2 Removing and installing windscreen
    246
  • 3 Rear windscreen
    252
  • 3.1 Assembly overview – rear window
    252
  • 3.2 Removing and installing rear window
    252
  • 4 Side windows
    257
  • 4.1 Assembly overview - front side window
    257
  • 4.2 Assembly overview - rear side windows
    257
  • 4.3 Removing and installing front side window
    258
  • 4.4 Removing and installing rear side window
    261
  • 5 Door windows
    265
  • 5.1 Assembly overview - front door window
    265
  • 5.2 Assembly overview - rear door window
    265
  • 5.3 Removing and installing front door window
    266
  • 5.4 Removing and installing rear door window
    268
  • 6 Glass panel
    271
  • 6.1 Removing and installing glass panel
    271
  • Exterior equipment
    276
  • 1 Radiator grille and front trim
    276
  • 1.1 Assembly overview – radiator grille
    276
  • 1.2 Removing and installing radiator grille
    276
  • 2 Mouldings, trims, extensions
    278
  • 2.1 Assembly overview - trim strips
    278
  • 2.2 Assembly overview - covers
    279
  • 2.3 Assembly overview - side member trim
    279
  • 2.4 Assembly overview - wheel arch covers
    280
  • 2.5 Removing and installing trim strip
    281
  • 2.6 Removing and installing side member trim
    286
  • 2.7 Removing and installing front wheel arch cover
    289
  • 2.8 Removing and installing rear wheel arch cover
    292
  • 2.9 Removing and installing door wheel arch cover
    296
  • 2.10 Removing and installing trim cover for front door
    298
  • 2.11 Removing and installing trim cover for rear door
    300
  • 3 Noise insulation
    302
  • 3.1 Assembly overview - noise insulation
    302
  • 3.2 Removing and installing noise insulation
    303
  • 4 Underbody cladding
    306
  • 4.1 Overview of fitting locations - underbody cladding
    306
  • 4.2 Assembly overview – underbody cladding
    310
  • 4.3 Assembly overview - bracing on underbody
    317
  • 4.4 Removing and installing underbody cladding
    318
  • 4.5 Removing and installing skid plate
    332
  • 4.6 Removing and installing tunnel cross-piece
    334
  • 5 Trim film and protective film
    337
  • 5.1 Assembly overview - protective films
    337
  • 5.2 Renewing protective films
    338
  • 6 Roof moulding and roof railing
    345
  • 6.1 Assembly overview - roof railing
    345
  • 6.2 Removing and installing roof railing
    346
  • 7 Exterior mirror
    349
  • 7.1 Assembly overview – exterior mirror
    349
  • 7.2 Removing and installing exterior mirror
    349
  • 7.3 Removing and installing mirror glass
    350
  • 7.4 Removing and installing mirror adjustment unit
    352
  • 7.5 Removing and installing mirror cover
    353
  • 7.6 Removing and installing mirror frame
    353
  • 8 Wheel housing liner
    355
  • 8.1 Assembly overview – front wheel housing liner
    355
  • 8.2 Assembly overview – rear wheel housing liner
    356
  • 8.3 Removing and installing front wheel housing liner
    357
  • 8.4 Removing and installing rear wheel housing liner
    360
  • 9 Lettering and badges
    362
  • 9.1 Assembly overview – lettering and badges
    362
  • 9.2 Dimensions - lettering and badges on rear
    365
  • 9.3 Removing and installing badges at front
    368
  • 9.4 Renewing lettering and badges at rear
    368
  • 10 Towing bracket
    370
  • 10.1 Assembly overview – towing bracket
    370
  • 10.2 Removing and installing towing bracket
    370
  • 11 Spare wheel bracket
    373
  • 11.1 Assembly overview - spare wheel bracket
    373
  • 11.2 Removing and installing spare wheel bracket
    373
  • 12 Heat shields
    376
  • 12.1 Overview of fitting locations – heat shields
    376
  • 12.2 Removing and installing front heat shield
    377
  • 12.3 Removing and installing centre heat shield
    378
  • 12.4 Removing and installing rear heat shield
    379
Manufacturer's designation General body repairs, exterior
Manufacturer Volkswagen
Suitable for Caddy (2021 >)
Suitable car types SB
Category Reparaturanleitung

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