Technical data
11 Safety information
11.1 Safety measures when working on vehicles with a start/stop system
11.3 Safety precautions when working on the cooling system
12 Repair notes
22.1 General repair instructions
22.2 Contact corrosion
22.3 Pipe/wire routing and attachment
22.4 Bolts and nuts
3Body - front
41 Lock carrier
41.1 Assembly overview – lock carrier
41.2 Removing and installing lock carrier
61.3 Moving to and back from service position
81.4 Removing and installing air duct
121.5 Removing and installing lock carrier strut
132 Wings
162.1 Assembly overview – wing
162.2 Removing and installing wing
172.3 Removing and installing wing bracket
202.4 Removing and installing wing bracket
223 Bulkhead
243.1 Assembly overview – bulkhead
243.2 Assembly overview – plenum chamber cover
243.3 Removing and installing bulkhead
253.4 Removing and installing plenum chamber cover
27Bonnet, rear lid
301 Bonnet
301.1 Assembly overview – bonnet
301.2 Assembly overview – Bowden cable
321.3 Removing and installing bonnet
321.4 Adjusting bonnet
331.5 Removing and installing bonnet lock
351.6 Removing and installing bonnet lock operating lever
381.7 Removing and installing arrester release lever
391.8 Removing and installing striker pin
401.9 Removing and installing hinges
411.10 Removing and installing insulation
421.11 Removing and installing bonnet seal
431.12 Removing and installing Bowden cable
431.13 Removing and installing Bowden cable for bonnet lock operating lever
491.14 Removing and installing mounting bracket for bonnet lock operating lever
511.15 Removing and installing bonnet stay
522 Rear lid
552.1 Assembly overview – rear lid
552.2 Removing and installing rear lid
572.3 Adjusting rear lid
592.4 Removing and installing rear lid lock
612.5 Adjusting striker pin
632.6 Removing and installing operating mechanism
642.7 Removing and installing hinges
652.8 Removing and installing striker pin
662.9 Removing and installing rear lid seal
672.10 Removing and installing gas strut
672.11 Preparing gas strut for disposal
682.12 Removing and installing Bowden cable for power latching system
692.13 Removing and installing power latching for rear lid VX16
703 Tank flap unit
723.1 Assembly overview – tank flap unit
723.2 Removing and installing tank flap unit
723.3 Removing and installing fuel tank flap
74Front doors, door components, central locking
751 Door
751.1 Assembly overview – door
751.2 Assembly overview - door seals
761.3 Removing and installing inner door seal
771.4 Removing and installing outer door seal
781.5 Removing and installing door
811.6 Adjusting door
831.7 Adjusting striker pin
851.8 Removing and installing door hinge
851.9 Removing and installing door arrester
872 Door components
892.1 Assembly overview – door components
892.2 Assembly overview – window regulator
902.3 Assembly overview – door handle and door lock
912.4 Assembly overview - window channels and window slot (aperture) seals
922.5 Removing and installing window regulator motor
932.6 Removing and installing window regulator
942.7 Removing and installing inner door cover
962.8 Removing and installing striker pin
972.9 Removing and installing door handle
982.10 Removing and installing mounting bracket
1002.11 Removing and installing door lock
1022.12 Removing and installing window channel
1042.13 Removing and installing window slot inner seal
1062.14 Removing and installing lock cylinder
1062.15 Removing and installing Bowden cable for interior door handle
1082.16 Removing and installing Bowden cable for exterior door handle
1083 Central locking
1103.1 Overview of fitting locations – central locking system
1103.3 Removing and installing convenience system central control unit J393
1133.4 Removing and installing tank filler flap locking motor V155
1143.5 Removing and installing ignition key battery
1153.6 Removing and installing cap on ignition key
116Rear doors, door components
1191 Sliding door
1191.1 Assembly overview – sliding door
1191.2 Assembly overview - door seals
1221.3 Removing and installing inner door seal
1231.4 Removing and installing outer door seal
1241.5 Removing and installing sliding door
1281.6 Adjusting sliding door
1311.7 Adjusting striker pin
1371.8 Removing and installing roller guide
1381.9 Removing and installing attachments
1432 Door components
1522.1 Assembly overview – door components
1522.2 Assembly overview – door handle and door lock
1542.3 Removing and installing door components
1552.4 Removing and installing power latching motor V329
1622.5 Removing and installing door handle
1622.6 Removing and installing mounting bracket
1642.7 Removing and installing door lock
1642.8 Removing and installing Bowden cable for exterior door handle
1652.9 Removing and installing Bowden cable for interior door handle
1663 Wing door
1683.1 Assembly overview - wing door
1683.2 Assembly overview - door seals
1723.3 Removing and installing wing door
1733.4 Adjusting wing door
1743.5 Removing and installing hinges
1783.6 Removing and installing inner door seal
1803.7 Removing and installing outer door seal
1803.8 Door components
183Bumpers
1941 Bumper, front
1941.1 Assembly overview – bumper cover
1941.2 Assembly overview – bumper carrier
1951.3 Assembly overview - attachments
1961.4 Removing and installing bumper cover
1991.5 Removing and installing bumper carrier
2021.6 Removing and installing attachments
2051.7 Repairing bumper cover
2091.8 Removing and installing centre air intake grille
2091.9 Removing and installing side air intake grille trim
2091.10 Removing and installing radar sensor cover
2101.11 Removing and installing foam element
2111.12 Removing and installing guide bracket
2121.13 Installing holder for parking aid sender
2121.14 Installing holder for park assist steering sender
2142 Bumper, rear
2172.1 Assembly overview – bumper cover
2172.2 Assembly overview – bumper carrier
2192.3 Assembly overview - attachments
2212.4 Removing and installing bumper cover
2222.5 Removing and installing bumper carrier
2252.6 Removing and installing guide bracket
2272.7 Removing and installing foam element
2282.8 Removing and installing bumper cover mounting
2282.9 Repairing bumper cover
2292.10 Removing and installing attachments
2292.11 Installing holder for parking aid sender
2322.12 Installing holder for park assist steering sender
234Glazing
2371 Repair notes
2371.1 Minimum drying times for bonded windows
2371.2 Window repair
2371.3 Installation instructions for bonded windows
2381.4 Preparing old undamaged windows for installing
2411.5 Preparing new windows for installing
2421.6 Preparing body flange for installing
2431.7 Cleaning off excess adhesive
2452 Windscreen
2462.1 Assembly overview – windscreen
2462.2 Removing and installing windscreen
2463 Rear windscreen
2523.1 Assembly overview – rear window
2523.2 Removing and installing rear window
2524 Side windows
2574.1 Assembly overview - front side window
2574.2 Assembly overview - rear side windows
2574.3 Removing and installing front side window
2584.4 Removing and installing rear side window
2615 Door windows
2655.1 Assembly overview - front door window
2655.2 Assembly overview - rear door window
2655.3 Removing and installing front door window
2665.4 Removing and installing rear door window
2686 Glass panel
2716.1 Removing and installing glass panel
271Exterior equipment
2761 Radiator grille and front trim
2761.1 Assembly overview – radiator grille
2761.2 Removing and installing radiator grille
2762 Mouldings, trims, extensions
2782.1 Assembly overview - trim strips
2782.2 Assembly overview - covers
2792.3 Assembly overview - side member trim
2792.4 Assembly overview - wheel arch covers
2802.5 Removing and installing trim strip
2812.6 Removing and installing side member trim
2862.7 Removing and installing front wheel arch cover
2892.8 Removing and installing rear wheel arch cover
2922.9 Removing and installing door wheel arch cover
2962.10 Removing and installing trim cover for front door
2982.11 Removing and installing trim cover for rear door
3003 Noise insulation
3023.1 Assembly overview - noise insulation
3023.2 Removing and installing noise insulation
3034 Underbody cladding
3064.1 Overview of fitting locations - underbody cladding
3064.2 Assembly overview – underbody cladding
3104.3 Assembly overview - bracing on underbody
3174.4 Removing and installing underbody cladding
3184.5 Removing and installing skid plate
3324.6 Removing and installing tunnel cross-piece
3345 Trim film and protective film
3375.1 Assembly overview - protective films
3375.2 Renewing protective films
3386 Roof moulding and roof railing
3456.1 Assembly overview - roof railing
3456.2 Removing and installing roof railing
3467 Exterior mirror
3497.1 Assembly overview – exterior mirror
3497.2 Removing and installing exterior mirror
3497.3 Removing and installing mirror glass
3507.4 Removing and installing mirror adjustment unit
3527.5 Removing and installing mirror cover
3537.6 Removing and installing mirror frame
3538 Wheel housing liner
3558.1 Assembly overview – front wheel housing liner
3558.2 Assembly overview – rear wheel housing liner
3568.3 Removing and installing front wheel housing liner
3578.4 Removing and installing rear wheel housing liner
3609 Lettering and badges
3629.1 Assembly overview – lettering and badges
3629.2 Dimensions - lettering and badges on rear
3659.3 Removing and installing badges at front
3689.4 Renewing lettering and badges at rear
36810 Towing bracket
37010.1 Assembly overview – towing bracket
37010.2 Removing and installing towing bracket
37011 Spare wheel bracket
37311.1 Assembly overview - spare wheel bracket
37311.2 Removing and installing spare wheel bracket
37312 Heat shields
37612.1 Overview of fitting locations – heat shields
37612.2 Removing and installing front heat shield
37712.3 Removing and installing centre heat shield
37812.4 Removing and installing rear heat shield
379