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  • Examplepage for repair manual 1.6 l engine, 4V, EA 211
  • Examplepage for repair manual 2 1.6 l engine, 4V, EA 211
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1.6 l engine, 4V, EA 211

For Caddy

Original Volkswagen repair manual


19,65 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

24.468 KB

242 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Engine oil cooler, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan and Lambda probe. Show more
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Repair manual Caddy 1.6 l engine, 4V, EA 211 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Engine number/engine data
    1
  • 2 Safety information
    2
  • 2.1 Safety regulations for working on fuel supply
    2
  • 2.2 Safety measures when working on vehicles with a start/stop system
    2
  • 2.4 Safety precautions when working on the cooling system
    3
  • 2.5 Safety precautions when working on ignition system
    3
  • 2.6 Safety precautions when working on exhaust system
    4
  • 3 Repair instructions
    5
  • 3.1 Rules for cleanliness
    5
  • 3.2 General information
    5
  • 3.3 Foreign objects in engine
    5
  • 3.4 Contact corrosion
    6
  • 3.5 Routing and attachment of lines
    6
  • 3.6 Checking vacuum system
    6
  • Removing and installing engine
    8
  • 1 Removing and installing engine
    8
  • 1.1 Removing engine
    8
  • 1.2 Separating engine and gearbox
    13
  • 1.3 Securing engine on engine and gearbox support
    15
  • 1.4 Installing engine
    17
  • 2 Assembly mountings
    19
  • 2.1 Assembly overview - assembly mountings
    19
  • 2.2 Removing and installing engine mounting
    21
  • 2.3 Removing and installing gearbox mounting
    22
  • 2.4 Removing and installing pendulum support
    23
  • 2.5 Supporting engine in installation position
    24
  • 2.6 Adjusting assembly mountings
    28
  • 2.7 Checking adjustment of assembly mountings
    30
  • Crankshaft group
    31
  • 1 Cylinder block (pulley end)
    31
  • 1.1 Assembly overview - cylinder block (pulley end)
    31
  • 1.2 Assembly overview - sealing flange, belt pulley end
    33
  • 1.3 Removing and installing poly-V belt
    33
  • 1.4 Removing and installing tensioner for poly V-belt
    34
  • 1.5 Removing and installing vibration damper
    35
  • 1.6 Removing and installing engine support
    36
  • 1.7 Renewing crankshaft oil seal - belt pulley end
    38
  • 1.8 Removing and installing sealing flange on pulley end
    40
  • 2 Cylinder block, gearbox end
    41
  • 2.1 Assembly overview - cylinder block, gearbox end
    41
  • 2.2 Removing and installing flywheel
    43
  • 2.3 Removing and installing sealing flange on gearbox side
    44
  • 2.4 Removing and installing intermediate plate
    54
  • 3 Crankshaft
    56
  • 3.1 Crankshaft dimensions
    56
  • 3.2 Measuring axial clearance of crankshaft
    56
  • 4 Pistons and conrods
    58
  • 4.1 Assembly overview - pistons and conrods
    58
  • 4.2 Removing and installing pistons
    61
  • 4.3 Checking pistons and cylinder bores
    63
  • 4.4 Separating new conrod
    65
  • 4.5 Checking radial clearance of conrods
    66
  • 4.6 Removing and installing oil spray jets
    66
  • 4.7 Setting piston to TDC position
    67
  • Cylinder head, valve gear
    70
  • 1 Cylinder head
    70
  • 1.1 Assembly overview - cylinder head
    70
  • 1.2 Assembly overview - camshaft housing
    72
  • 1.3 Removing and installing cylinder head
    74
  • 1.4 Removing and installing camshaft housing
    78
  • 1.5 Checking compression
    80
  • 2 Toothed belt drive
    82
  • 2.1 Assembly overview - toothed belt cover
    82
  • 2.2 Assembly overview - toothed belt
    82
  • 2.3 Removing and installing toothed belt guard
    84
  • 2.4 Removing and installing toothed belt
    85
  • 2.5 Checking valve timing
    89
  • 2.6 Preassembling and installing valve timing tool
    91
  • 2.7 Adjusting valve timing
    99
  • 2.8 Removing toothed belt from camshaft
    109
  • 3 Valve gear
    111
  • 3.1 Assembly overview - valve gear
    111
  • 3.2 Measuring axial play of camshaft
    113
  • 3.3 Removing and installing camshaft oil seal
    114
  • 3.4 Removing and installing camshaft adjuster
    121
  • 3.5 Removing and installing camshaft control valve 1 N205
    124
  • 3.6 Removing and installing valve stem seals
    124
  • 3.7 Removing and installing toothed belt pulley
    131
  • 4 Inlet and exhaust valves
    134
  • 4.1 Checking valve guides
    134
  • 4.2 Checking valves
    135
  • 4.3 Valve dimensions
    135
  • Lubrication
    136
  • 1 Sump, oil pump
    136
  • 1.1 Assembly overview - sump/oil pump
    136
  • 1.2 Engine oil:
    139
  • 1.3 Removing and installing lower part of sump
    139
  • 1.4 Removing and installing upper part of sump
    143
  • 1.5 Removing and installing oil pump
    145
  • 2 Engine oil cooler
    147
  • 2.1 Assembly overview - engine oil cooler
    147
  • 2.2 Removing and installing engine oil cooler
    147
  • 3 Crankcase ventilation
    149
  • 3.1 Assembly overview - crankcase breather system
    149
  • 3.2 Removing and installing oil separator
    150
  • 4 Oil filter, oil pressure switch
    153
  • 4.1 Assembly overview - oil filter/oil pressure switch
    153
  • 4.2 Removing and installing oil pressure switch F1
    153
  • 4.3 Checking oil pressure
    154
  • Cooling
    157
  • 1 Cooling system/coolant
    157
  • 1.1 Connection diagram - coolant hoses
    157
  • 1.2 Checking cooling system for leaks
    158
  • 1.3 Draining and adding coolant
    160
  • 2 Coolant pump, regulation of cooling system
    167
  • 2.1 Assembly overview - coolant pump, thermostat
    167
  • 2.2 Assembly overview - coolant temperature sender
    170
  • 2.3 Removing and installing coolant pump
    171
  • 2.4 Removing and installing thermostat
    174
  • 2.5 Removing and installing toothed belt for coolant pump
    176
  • 2.6 Removing and installing toothed belt pulley for coolant pump
    177
  • 2.7 Removing and installing coolant temperature sender G62
    178
  • 2.8 Removing and installing radiator outlet coolant temperature sender G83
    179
  • 3 Coolant pipes
    181
  • 3.1 Assembly overview - coolant pipes
    181
  • 3.2 Removing and installing coolant pipes
    181
  • 4 Radiator, radiator fan
    186
  • 4.1 Assembly overview - radiator, radiator fan
    186
  • 4.2 Assembly overview – radiator cowl and radiator fan
    187
  • 4.3 Removing and installing radiator
    188
  • 4.4 Removing and installing radiator cowl
    191
  • 4.5 Removing and installing radiator fan VX57
    192
  • 4.6 Removing and installing radiator fan 2 V177
    193
  • Mixture preparation - injection
    195
  • 1 Injectors
    195
  • 1.1 Assembly overview - fuel rail with injectors
    195
  • 1.2 Removing and installing fuel rail
    195
  • 1.3 Removing and installing injectors
    197
  • 1.4 Cleaning injectors
    198
  • 2 Air filter
    200
  • 2.1 Assembly overview - air filter housing
    200
  • 2.2 Removing and installing air filter housing
    202
  • 2.3 Removing and installing air guide on lock carrier
    202
  • 3 Intake manifold
    204
  • 3.1 Assembly overview – intake manifold
    204
  • 3.2 Removing and installing intake manifold
    205
  • 3.3 Removing and installing throttle valve module GX3
    207
  • 3.4 Cleaning throttle valve module GX3
    208
  • 4 Senders and sensors
    209
  • 4.1 Removing and installing intake manifold sender GX9
    209
  • 5 Engine control unit
    210
  • 5.1 Removing and installing engine control unit J623
    210
  • 6 Lambda probe
    212
  • 6.1 Assembly overview - Lambda probe
    212
  • 6.2 Removing and installing Lambda probe 1 before catalytic converter GX10
    212
  • 6.3 Removing and installing Lambda probe 1 after catalytic converter GX7
    214
  • Exhaust system
    217
  • 1 Exhaust pipes and silencers
    217
  • 1.1 Assembly overview – silencers
    217
  • 1.2 Separating exhaust pipes from silencers
    219
  • 1.3 Removing and installing front silencer
    220
  • 1.4 Removing and installing centre silencer
    221
  • 1.5 Removing and installing rear silencer
    222
  • 1.6 Aligning exhaust system free of stress
    223
  • 1.7 Checking exhaust system for leaks
    224
  • 1.8 Installation position of clamp
    225
  • 2 Emission control
    226
  • 2.1 Assembly overview – emission control
    226
  • 2.2 Removing and installing catalytic converter
    227
  • Ignition system
    230
  • 1 Ignition system
    230
  • 1.1 Assembly overview - ignition system
    230
  • 1.2 Removing and installing ignition coils
    232
  • 1.3 Removing and installing knock sensor 1 G61
    233
  • 1.4 Removing and installing Hall sender G40
    234
  • 1.5 Removing and installing engine speed sender G28
    235
Manufacturer's designation 1.6 l engine, 4V, EA 211
Manufacturer Volkswagen
Suitable for Caddy (2021 >)
Suitable car types SB
Engine code DWYA
Category Reparaturanleitung

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